Over Band Magnetic Separator: An Overview

Over Band Magnetic Separator is a kind of Magnetic Separator that is designed and developed for the elimination of tramp metal from any material.  The metal which is to be cleaned is conveyed to the separators via belt, vibratory feeders or inclined planes. The Over Band Magnetic Separator is used for the protection of various machines such as Crushers, Shredders, etc. It removes ferrous particles from the feed. Thus, the Over Band Magnetic Separator has diverse applications in coal mines, food, sponge iron, char coal, foundries, glass, cement works, chemical industry and domestic waste recycling plants. The Over Band Magnetic Separator is particularly used for an automatic removal of ferrous contaminants.

Over Band Magnetic Separator handles stream flows of high volume product. The Over Band Magnetic Separators are available in different modes- manual on/off or automatic, self cleaning system designs.

Over Band Magnetic Separator: Construction
Fastening ears fix the two U-section pieces on magnet. These two U-section pieces also support bearings of drums. The drums have shafts that are placed on top of removable hubs. The bearings have stakes that tighten the belt. This belt runs by a reduction gear coupled to electric motor / geared motor by vee- belts.

Magnet Unit in Over Band Magnetic Separator
The efficiency of the operations carried out by such kind of a Magnetic Separator depends on the power of the magnet used. A non - magnetic stainless steel plate covers the poles of magnet. No electrical supply or maintenance is required.

If you are in need of a precision-made Over Band Magnetic Separator, then consider buying it from Jupiter Magnetics, a well-reckoned Manufacturer and Supplier based in Delhi. With over 4 decades of experience, the company is engaged in offering the best quality Magnetic Separators, Lifting Magnets, Vibrating Equipments, Magnetic Rolls, Magnetic Floor Sweepers, General Purpose Magnets, Magnetic Tubes and Ferrite Magnets / RE Magnets. The company has become a preferred name among clients by giving them total worth for their money. To know more, visit www.jupitermagnetics.com

Magnetic Separators & Their Application Areas

Metal processing and mining industries are crucial to the growth and development of any country. Many kinds of machinery & hi-tech equipment are used in the metal processing industry for ensuring maximum output & efficiency. One such kind of hi-tech equipment is the Magnetic Separator. Magnetic Separators are widely used in metal processing, food processing & allied, pharmaceuticals, & many other sectors.

What Is Magnetic Separator?
A Magnetic Separator is a device that employs a strong magnetic field in order to remove magnetic materials from any other materials like sand, concrete, etc. Magnetic Separator is mainly used in combination with high tension separators for processing heavy mineral concentrates that are obtained from monazite placers, tin placers, beach sands, etc. Thus, a Magnetic Separator separates magnetic materials from less magnetic or nonmagnetic materials with the help of strong magnetic fields. It has various industrial applications such as tramp iron removal, concentration, purification, and many more.

Application Areas

• Aggregates
• Ceramic
• Chemical
• Coal
• Food
• Glass
• Light Industries
• Metalworking
• Minerals Processing
• Packaging
• Pharmaceutical
• Plastics
• Rubber
• Recycling

Do you require a Magnetic Separator for your business? If yes, then consider it buying from the most reliable company- Jupiter Magnetics. It brings forth various types of Magnetic Separators for diverse applications like Overband Magnetic Separators, Suspension Magnets, Permanent Magnetic Separators, etc. With more than 4 decades of experience, it is engaged in making available precision engineered Magnetic Separators, Lifting Magnets, Vibrating Equipments, Magnetic Rolls, Magnetic Floor Sweepers, General Purpose Magnets, Magnetic Tubes and Ferrite Magnets / RE Magnets. Being a prominent Manufacturer and Supplier in Delhi, the company has become a preferred name among clients. To know more about the company, log on to the website at www.jupitermagnetics.com.

Employing Lifting Magnets For Material Handling Operations

Lifting Magnets are required to carry out various industrial applications. One of the major requirements of diverse industries is to lift heavy material from one place to another. This is where the Lifting Magnets play a crucial role and make the job easy and less time consuming.

Before We Proceed Further, We Must Know What Are Lifting Magnets?
Lifting Magnet is a kind of electromagnet in which raw material is moved over the magnetic lifters in order to separate out the iron contaminants. Lifting Magnet is used to separate iron particles from sand, scrap, or plastic components. There are various types of Lifting Magnets such as Permanent Magnetic Lifters, Circular Lifting Magnets and Rectangular Lifting Magnet.  Lifting Magnets should be purchased from authentic Manufacturers and Suppliers of Magnetic Lifters who provide quality-approved Lifting Magnets that have the capacity to bear heavy loads and provide maximum safety during operations.

Following Are The Various Types Of Lifting Magnets:
Permanent Magnetic Lifters: Permanent Magnetic Lifters are widely used in industries for lifting heavy steel plates or tubes. As compared to any other mechanisms, Permanent Magnetic Lifters are the most robust and safer machines for material handling. There are several Permanent Magnetic Lifters Suppliers and Manufacturers who use rare earth magnets inside these making them highly efficient. Moreover, Permanent Magnetic Lifters do not require any electrical supply, and thus reduce the overall expense of the company over material handling.

Circular Lifting Magnets: Circular Lifting Magnets generally have coils that are completely sealed. Circular Lifting Magnets need less maintenance. These magnets are easy to operate and have higher permeability and robust construction. Circular Lifting Magnets can also be designed for handling over-heated material.

Rectangular Lifting Magnet:
Rectangular Lifting Magnets are not much different from previous two magnetic lifters. Rectangular Lifting Magnets have intense magnetic field and are specifically designed for handling applications such as:
· Casting
· Handling of metal sheets
· Billets
· Bundles
· Plates
· Bars

Rectangular Lifting Magnets consume less power, and thus improve productivity and cut the expenditure of the company. There are many Rectangular Magnets Suppliers  in market who provide the best Rectangular Lifting Magnet that is capable of lifting single as well as multiple plates.

All the above Lifting Magnets have specific uses. Therefore, none of them can replace each other. Moreover, before purchasing Lifting Magnets, get proper information about their technical specifications and material used to manufacture them to get optimum results.

Three Types of Useful Magnets

Magnet has a unique property of attracting iron and steel towards it. Magnetism – the fascinating property of Magnets has led to many discoveries that have been fruitful for many industrial applications. There are different kinds of Magnets that are used in industries for diverse applications such as: lifting heavy material, separating impurities, material handling, etc.

Let Us Discuss, What Are The Different Types Of Magnets? How These Are Helpful In Several Industrial Applications?

Hump Magnet: 
Hump Magnet is used to separate ferrous contaminants from the final product. Normally, Hump Magnet has a zigzag shape and is hung vertically above the surface. The raw material is put inside it where there are two magnets aimed at right angle to each other. The first magnet extracts the iron particles from the material and then the same material strikes over the second magnet and more iron particles are sieved out. The final output is completely free from iron impurities. Hump Magnets have high magnetic flux and are easy to install. This is why Hump Magnets are widely demanded in core industrial sector. The Manufacturers and Suppliers of Hump Magnets use rare earth magnets to manufacture Hump Magnets as well as Hump Magnetic Separators. Moreover, few Hump Magnets Manufacturers in India have also developed such design structures that are quite easy to clean.

Plate Magnet: 
Plate Magnets are basically horizontal and rectangular in shape. Some of the industries where Plate Magnets are required are: food industry, pharmaceutical industry, cosmetic industry and textile industry, etc. Plate Magnets play a very significant role in industries where there is a need to separate fine particles of iron or even large chunks of tramp iron. There are different types of Plate Magnets such as flush face, expose pole and Flat Conveyor Plate Magnets. All are required for varied separation applications in different industries.

Suspension Magnet:
Suspension Magnets  can be used for removing tramp iron from the material. They are used for various complex applications such as quarrying, recycling, etc. They are used to separate iron impurities from the material. These magnets consist of gravity chute, conveyor belt, and a feeder that vibrates. Suspension Magnets are hung over the conveyor belt over which the material flows. The magnet separates the iron contaminants while material continues to move over the belt. Suspension Magnets can be used to part out the iron particles from coal, fertilizers, ores, etc.

The design structure of these magnets is of paramount importance, and thus these must be purchased from reliable Magnets Manufacturers only.

The Advantages of Magnetic Separator

A Magnetic Separator is a device used in separation of solid-solid metal mixture using magnetic separation method. Magnetic Separators are significant for several industries. They are also known as magnetic pulley and are available in two types - the magnetic roller with electromagnet and permanent magnet. These two typical Magnetic Separators are used for separating materials in a very cost-effective manner. Magnetic Separators work under the magnetic force. The Magnetic Separators are specifically designed for separating different types of materials. All these devices differ in design and capacity.

The two major categories of magnetic separator are used differently for separating metallic impurities from different types of materials. Structurally, the magnetic roller with electromagnet consists of two rows one of which is magnet. A belt is there to carry the iron ores to the magnetic fields and the movement of the belt is controlled by a motor fixed to the end of the roller. The rotational speed of the belt can be controlled as per the speed required for separation of the iron ores.

In contrast to a magnetic roller with electromagnet, permanent magnets are made up of magnetite, that doesn’t require any electric current so as to behave as a magnet. Permanent magnet also generates its own magnetic effect that circulates around the magnet. The magnetic field of a permanent magnet can easily be found by spreading iron ores around it. These magnets quickly submit along the field lines of a magnet.

Magnetic Separator involves processing of magnetic minerals, such as limonite, hematite, wolfram, tantalum niobium and many other minerals. Nowadays, Magnetic Separators are used for purifying quartz, feldspar and nephline. The magnet of a Magnetic Separator is a chained shaped system which is made of copper tubes. There are several Magnetic Separators most common of which is Wet Magnetic Separator. Wet Magnetic Separators have simple structure and good separation capacity. Wet Magnetic Separator is easy to maintain and can be operates very easily too.

There are several other different types of Magnetic Separators that are quite advantageous to separate ferrous materials and pieces of iron from materials. The most commonly used ones are Hump Magnets, Plate Magnets, Suspension Magnets, Magnetic Pulleys, Magnetic Drum Separators and Magnetic Grids. These Magnetic Separators can be availed in varied sizes and designs according to the specific requirements.

The History of Magnets

Magnets are the objects that produce their own magnetic effect and hold or repel other magnet. Magnets naturally have iron’s property as their basic nature. Because of its own magnetic field, a magnet attracts metallic bits and paper clips, iron nails, staples, tacks and other magnetic objects. There are various believes regarding the origin of magnet. However, Greeks are believed to be the first discoverer of this amazing object. Greeks learnt about magnet and its effect from lodestones which is a natural magnetized piece of iron ore. Lodestone is naturally created magnet which attracts iron pieces.

Historians believe that Chinese discovered magnets for the first time and used them for making compass. The compasses were used to find directions. Chinese also used magnets in medicines. They also discovered a typical magnetic therapy known as acupuncture as healing therapy to treat several body ailments. Romans used magnets as a curing device against health issues. During the middle ages, a Roman scientist claimed a magnet’s property, as a device that can cure sadness, baldness and arthritis. Nowadays, owing to its amazing healing properties, Magnets are used to cure many health concerns.

Magnets are still used as a first line treatment for a number of health problems. Magnets are extensively used to heal broken bones, lessen pain, stress, etc.

Apart from being used to heal the physical ailments, magnets are widely used for several industrial purposes. Magnets are the basic industrial material for different industrial applications. They are used as parts in a number of machines and several industrial tools. Magnets are also uses in the production of Electric motors and generators which are a great need of today’s fast moving corporate world. Magnetic Separators, Lifting Magnets, Magnetic Rolls, Magnetic Floor Sweepers, Magnetic Tubes, etc. are some of the Magnetic Equipment, which are commonly used in a number of industries. Besides, there are General Purpose Magnets also, which can be availed in different specifications from the Suspension Magnets Manufacturer in India.

Magnets are classified into different categories by their shapes and sizes. The five typical magnetic types are lodestone, button, ring, horse and bar.

Magnets are also used in electronic devices. They find significant applications as electromagnets in tape recorder, telegraphs, computers, telephones, door bells, cell phones and many other devices. Electromagnets are also used in cranes to hold heavy loads.

The Introduction of Cleaning The Magnetic Separators

Magnetic Separator is a type of machine that is used to eliminate iron from ore and also for removing materials that can damage equipment. Magnetic Separator can also separate minerals depending largely on the different magnetic factors such as magnetic force and mechanical force. Magnetic Separators are available in different types; the most commonly used being, Magnetic Pulleys, Magnetic Drum Separator, Chute Separator, Magnetic Grids, Suspension Magnet, Hump Magnet and so forth. All these Magnetic Separators have different capacities, are dependable and can also be easily installed or transported.

Magnetic Separators can manually be cleaned by putting a drop clothe or simply by switching the magnet off. On the other hand, automatically cleaning magnets are designed with a hydraulic motor equipped with heavy duty rubber belt which constantly rotates to discharge any metal which is attracted to the machine.

Magnetic Pulleys are widely used for magnetic separation. A Magnetic Pulley is an effective means of separation as it can continuously ensure cleaning when the other side of the belt leaves the pulley.

Besides, there is Drum Separator – a commonly used Magnetic Separator . Drum Separator functions on a principle which is known as stationary magnet. Drum Separator is a machine which goes on a rotation process under a rotation drum. Drum separation is generally used for high volume separation of magnets. This type of separation is an outstanding solution to high volume separation if enough vertical space is available. One of the greatest advantages of a drum separation is that it is provided with feed option. It means that a drum separator can be used to allow feed adjustment.

Drum Separator can be cleaned manually. The drawer has to be unlatched and removed. The tubes should be wiped with a rag or gloved hand.

Chute Separators consist of Plate Magnets in housing. The Plate Magnets are on both sides that hinge or slide out. If the dimensions of the Chute Separators are too big for the metal which has to be detached by the exterior plates, a block with Plate Magnets under it is added at the center.

For manually cleaning the chute separators, the Plate Magnets are unlatched and swung open.

Magnetic Separators are generally used in industries where metallic impurities have to be separated from the materials. There are various Magnetic Separators Manufacturers in India. One can contact them over the internet to Buy Magnetic Separators of any type.