Multi Functional Magnetic Drum Pulley

Mining equipment is an indispensable part of mining machinery that is widely used in the mining industry. Drum pulleys comprise of ceramic magnets, a rim of stainless steel and are used with conveyor belt. Magnet should be arranged in proprietary pattern projecting the flux density several inches from rim. Magnetic drum pulley is an ideal magnetic product that can be used in conveyor belts as head pulley. Such pulleys are multifunctional that offer the most superior removal of nails, spikes, cans, wire or ferrous contamination. Unwanted metals can be removed at low costs through magnet pulley. Ferrous fines are attracted by the magnetic effect of the pulley that is held by the belt till it reaches underside. Ferrous materials then pass out from the magnetic field and then get collected into the bin or chute. Cleaned materials are discharged over the vertical top of the pulley.

What are the applications of drum pulley?
A drum pulley is used for a variety of purposes. Pulleys are used for waste recovery, mining, for recycling applications, salt industries, manufacture of glass and paper, in coal and cement plant.
 

What are the features of magnetic pulleys?
There are various features of a magnetic pulley:

• Such pulleys are easy installable over conveyor discharge.
• Magnetic pulleys offer magnetic protection completely that in turn helps in the removal of ferrous contamination.
• Differently sized magnetic pulleys are available for different conveyors.
• Such pulleys might use earth magnets or even ceramic magnets.

How to install the pulleys?

 
It is fairly easy to install the pulleys. There is the presence of four bolts over block bearing pillow that holds the pulley in place. The user simply needs to loosen the belt (conveyor), and replace the old pulley with magnetized new pulley. There is no need for electricity while installing the pulley.
 

How to buy the magnetic pulley?
There are certain buying tips which the buyers need to follow prior to the buying of magnetic pulley:

• The buyer must see that the width of the equipment used by the buyer must match with the pulley width.
• The diameter of shaft and pulley must match with equipment’s diameter.
• The pulley must fit into the conveyor system well.

Magnets are placed into stainless steel that is nearly 304/316 drum shell over the shaft. Shafts are comprised of steel that is properly supported to handle the load. These pulleys are also termed as self-cleaning magnetized pulleys for they help in separating fine and large particles from the material.

The Advantages of Magnetic Separator

A Magnetic Separator is a device used in separation of solid-solid metal mixture using magnetic separation method. Magnetic Separators are significant for several industries. They are also known as magnetic pulley and are available in two types - the magnetic roller with electromagnet and permanent magnet. These two typical Magnetic Separators are used for separating materials in a very cost-effective manner. Magnetic Separators work under the magnetic force. The Magnetic Separators are specifically designed for separating different types of materials. All these devices differ in design and capacity.

The two major categories of magnetic separator are used differently for separating metallic impurities from different types of materials. Structurally, the magnetic roller with electromagnet consists of two rows one of which is magnet. A belt is there to carry the iron ores to the magnetic fields and the movement of the belt is controlled by a motor fixed to the end of the roller. The rotational speed of the belt can be controlled as per the speed required for separation of the iron ores.

In contrast to a magnetic roller with electromagnet, permanent magnets are made up of magnetite, that doesn’t require any electric current so as to behave as a magnet. Permanent magnet also generates its own magnetic effect that circulates around the magnet. The magnetic field of a permanent magnet can easily be found by spreading iron ores around it. These magnets quickly submit along the field lines of a magnet.

Magnetic Separator involves processing of magnetic minerals, such as limonite, hematite, wolfram, tantalum niobium and many other minerals. Nowadays, Magnetic Separators are used for purifying quartz, feldspar and nephline. The magnet of a Magnetic Separator is a chained shaped system which is made of copper tubes. There are several Magnetic Separators most common of which is Wet Magnetic Separator. Wet Magnetic Separators have simple structure and good separation capacity. Wet Magnetic Separator is easy to maintain and can be operates very easily too.

There are several other different types of Magnetic Separators that are quite advantageous to separate ferrous materials and pieces of iron from materials. The most commonly used ones are Hump Magnets, Plate Magnets, Suspension Magnets, Magnetic Pulleys, Magnetic Drum Separators and Magnetic Grids. These Magnetic Separators can be availed in varied sizes and designs according to the specific requirements.

The Introduction of Cleaning The Magnetic Separators

Magnetic Separator is a type of machine that is used to eliminate iron from ore and also for removing materials that can damage equipment. Magnetic Separator can also separate minerals depending largely on the different magnetic factors such as magnetic force and mechanical force. Magnetic Separators are available in different types; the most commonly used being, Magnetic Pulleys, Magnetic Drum Separator, Chute Separator, Magnetic Grids, Suspension Magnet, Hump Magnet and so forth. All these Magnetic Separators have different capacities, are dependable and can also be easily installed or transported.

Magnetic Separators can manually be cleaned by putting a drop clothe or simply by switching the magnet off. On the other hand, automatically cleaning magnets are designed with a hydraulic motor equipped with heavy duty rubber belt which constantly rotates to discharge any metal which is attracted to the machine.

Magnetic Pulleys are widely used for magnetic separation. A Magnetic Pulley is an effective means of separation as it can continuously ensure cleaning when the other side of the belt leaves the pulley.

Besides, there is Drum Separator – a commonly used Magnetic Separator . Drum Separator functions on a principle which is known as stationary magnet. Drum Separator is a machine which goes on a rotation process under a rotation drum. Drum separation is generally used for high volume separation of magnets. This type of separation is an outstanding solution to high volume separation if enough vertical space is available. One of the greatest advantages of a drum separation is that it is provided with feed option. It means that a drum separator can be used to allow feed adjustment.

Drum Separator can be cleaned manually. The drawer has to be unlatched and removed. The tubes should be wiped with a rag or gloved hand.

Chute Separators consist of Plate Magnets in housing. The Plate Magnets are on both sides that hinge or slide out. If the dimensions of the Chute Separators are too big for the metal which has to be detached by the exterior plates, a block with Plate Magnets under it is added at the center.

For manually cleaning the chute separators, the Plate Magnets are unlatched and swung open.

Magnetic Separators are generally used in industries where metallic impurities have to be separated from the materials. There are various Magnetic Separators Manufacturers in India. One can contact them over the internet to Buy Magnetic Separators of any type.

Choosing A Best Magnetic Pulley

Magnetic Pulley is an arrangement that is generally attached with a conveyor belt. Magnetic Pulley is used for separating the magnetic impurities from a mixture to be used for further processes. As is evident from the name, a Magnetic Pulley consists of a magnet that attracts ferrous contaminants and discharges the remaining material, thus segregating the two.

Working Of Magnetic Pulley:
The magnetic separation process involves an arrangement that comprises of a Magnetic Pulley, conveyor belt and a motor. The material from which magnetic contaminants are to be removed is placed on the conveyor belt. The motor is used to set the conveyor belt into motion. The conveyor belt is strapped around the Magnetic Pulley so the motion of the belt causes the pulley to rotate. As the mixture reaches close to the Magnetic Pulley, the contaminants get attracted towards the pulley and form a separate heap. The remaining material can be further cleaned for industrial applications.

How To Choose A Magnetic Pulley?
You must be aware of the factors that can affect the performance of your Magnetic Pulley. Remembering the following guidelines will definitely serve your cause when you need a Magnetic Pulley.

Magnetic Intensity Of Magnetic Pulley:
The capacity of a Magnetic Pulley to attract the ferrous impurities is determined by the magnetic intensity of the magnet used in the pulley. You should keep in mind that a powerful magnet is always better as it can attract both light and bulky contaminants with equal ease. 

Easy Installation And Operation:
The Magnetic Pulley should be easy to install and operate. A common feature that a standardized Magnetic Pulley has is its auto-clean mechanism.

Premium Raw Material:
The Magnetic Pulley Manufacturers should be enquired about the raw material used to manufacture the Magnetic Pulley. The Magnetic Pulleys made of stainless steel are best in performance and have high durability. Stainless Steel Magnetic Pulleys show less signs of wear and tear and need low maintenance.

You can find various trustworthy Magnetic Pulley Manufacturers and Suppliers out there in the market. For detailed information regarding the pricing and specifications of Magnetic Pulleys, you may opt for an online search.  Online search enables you to have a comparative analysis in a convenient manner. It certainly saves a lot of time and efforts as well.

The Modern and Advanced Magnetic Products

Advancement of technology has put forth many features of Magnets that have been molded in such a way so that they can be used in the functioning of various items. The primary feature of Magnet is that it produces magnetic field around, result of which, it attracts iron. Secondly, magnet with opposite poles facing each other attracts other magnets whereas like poles facing towards each other repels each other. These features make Magnets find applications in compasses, amplifiers, transformers, microphones, magnetic recording tapes, electric motors, ATM Cards, electric razors, television towers fans, running trains and many more. Magnets are widely demanded in small to big industries of diverse industrial sectors.

The latest developments in Magnets have initiated the fabrication of various products that are used in major industries. Some of these products are as follows:

Magnetic Slide Conveyor: Magnetic Slide Conveyor is used in diverse industrial segments such as Iron, Mining, Steel, and Engineering. Conveyors are used for transportation of materials like scraps, nuts, bolts, steel chips, and many more. Owing to its powerful magnetic pull, it can easily convey a wide variety of materials at a time and that too ensuring their safety. A Magnetic Slide Conveyor requires consistent lubrication that assures durability and trouble free performance for longer period of time. This type of Conveyors is available in various sizes and other specifications as per the industrial requirements.

Magnetic Tubes: Magnetic Tubes are also known as Mini Magnetic Separators. The tubes are widely used for eradicating unwanted materials and contaminants from ferrous materials. Magnetic Tubes are highly efficient and render consistent performance due to which they are highly demanded in industries like chemical, gas, food processing, plastic processing and so on. There are variety of Magnets used to develop Magnetic Tubes that includes ceramic, rare earth magnet, and alnico.

Circular Vibratory Screen: Circular Vibratory Screen is demanded in diverse industrial segments such as pharmaceuticals, minerals, smelting, quarry, hydro power, and so on. It is used for sifting, separating, scalping, and classifying bulk solid materials from slurries. The slurries or unwanted materials are segregated through method known as multi-tube inertial vibration.

Magnetic Pulley: This tool is used for lifting objects. It is used for segregating and lifting unwanted materials from solid or liquid bulk material flowing on a conveyor belt. Magnetic Pulleys are available in varied lengths and sizes as per the demands of recycling and mining industries. Moreover, it is easy to use and install.

Magnetic Sweeper: Magnetic Sweeper is used for cleaning the floor in various industrial sectors. Due to its powerful magnetic pull, it can easily collect materials such as nails, bolts, tacks, nuts, and many more. Magnetic Sweeper is fabricated from two robust and puncture-proof tires that ensure easy mobility.