Showing posts with label Magnetic Separators. Show all posts
Showing posts with label Magnetic Separators. Show all posts

Monday, 19 January 2015

What are the Important Benefits of Permanent Magnetic Separators

Magnetic separators are widely used in various manufacturing applications in a lucrative way to do away with superfluous ferrous metal from the products. The foremost advantage of using the magnetic separator is to enhance the quality as well as the transparency of the product, while shielding other susceptible processing apparatus from any harm. The Permanent Magnetic Separators are extensively used for improvement of cast iron borings, steel turnings chips as well as for limestone beneficiation applications.

Tuesday, 27 May 2014

Evolution Of Overband Magnetic Separators

The basic concept of magnetic separators lies in their use of magnetic properties of one material to separate ferrous impurities from other materials. The concept was first innovated by Orange F. Merwin, who used a plain magnetic plate for separation of ferrous impurities. This was particularly popular amongst farmers in the 1940s, as it proved very useful for eliminating metallic impurities from grains.

Magnetic separators work on the basic principle of varying magnetic properties of different constituents. The way a ferrous material reacts to the magnetic field around it, is different from the way plastic, wood, or glass would react to the same. This simple, yet useful, functionality of magnetic separators led to a good amount of research and development of their functionalists. In addition, this has made them an essential component of many large, as well as small-scale, industries.

Magnetic separators can also be used to sort various types of metals, by employing a series of separators, varying in intensity, to pull out strong and weak magnetic materials, at different times. There are different types of magnetic separators available in the market, such as:
  • Permanent magnetic separators
  • Overband magnetic separators
  • Single and double drum type magnetic separators
  • Magnetic ferrous traps
  • Plate and hump magnetic separators
  • Magnetic coolant filters
  • Magnetic pulleys and grids
  • Suspension magnetic separators

Overband magnetic separators, also known as cross-belt magnetic separators, are one of the most useful and common types of magnetic separators, used in various industries, related to cement, food, fertilizers, chemicals, plastics, coal handling, thermal power etc. They are also employed in various recycling plants to separate metal scrap from the clutter, in the most efficient manner.

Cross belt magnetic separators are easy to use, and can be suspended conveniently, either parallel or perpendicular to the material flow over the conveyor belts and feeders, through eye bolts. These magnetic separators automatically discard the tramp iron from the rest of the material, being carried over conveyor belts, vibratory feeders or inclined planes, and discharge it to a collection bin by the cleated belts.

Cross type magnetic separators are available with both permanent magnets and electromagnets, depending on their applications and requirements of the user. While electromagnetic separators use more power to operate, compared to permanent magnet separators, they also provide the advantage of the operation being turned off at any instance, when it becomes dangerous to keep the separator running. Besides, they don’t require maintenance frequently.

Wednesday, 12 March 2014

Information On Plate Type Magnetic Separators

The first use of magnets to remove ferrous impurities in an industrial environment began in the 19th century, when Orange F Merwin developed a flat magnetic product to help farmers trap ferrous contaminants from grain. Today, different types of Magnetic Separators such as Plate Type Magnetic Separator and several others are used in a number of mining sectors, scientific labs and processing industries. The size and type of the device depend on the use and requirement.

What Is A Plate Type Magnetic Separator?
In a Plate Type Magnetic Separator, Plate Magnets are used at the bottom of an inclined chute or suspended above the material on a belt conveyor or stainless steel vibrator to separate ferrous contaminants and impurities from the rest of the material. Some of the higher end models are effective in removing relatively large ferrous materials such as nuts, bolts, staples and welding rod from a dry product flow. While there are rare earth models that do a much better job on very fine or weak magnetic contaminants. Plate Type Magnetic Separators are simple and economical to install and extremely efficient in removing pieces of tramp metal from a variety of objects.

Types Of Plate Type Magnetic Separators:
  • Flush Face Magnets: When installed over the material flow, the powerful Flush Face Magnets are used to deliver continuous magnetic protection for downstream processing equipment by lifting ferrous contaminants.
  • Rare Earth Spout Magnets: Rare Earth Spout Magnets are used for removing finer ferrous particles. Located in chutes, the rare earth spout magnets capture tiny magnetic iron in dry or wet product flow. They are manufactured in two different widths to match a chute.
  • Flat Conveyor Plate Magnet: Ideal for wide conveyors, Flat Conveyor Plate Magnets come in different sizes and strengths to effectively remove tramp metal that has fallen on the conveyor.

With years of experience in supplying High Performance Magnetic Separators, Lifting Magnets, Vibrating Equipment, Magnetic Roll etc., Jupiter Magnetics brings forth a wide range of products for its clients. Due to their strong market network and technical excellence in this domain, Jupiter Magnetics has outshined other market players. For more information, log on to http://www.jupitermagnetics.com/.

Tuesday, 13 August 2013

Magnetic Separator: Applications & Availability

As is evident from what it is known as, Magnetic Separator is a device with strong magnetic field that removes magnetic matter from different types of processing non ferous products. When materials pass through a typical Magnetic Separator, it draws unwanted impurities and pulls them out. Depending on its construction and mode of operation, Magnetic Separator can be Permanent Magnet or Electromagnet

Application Of Magnetic Separators:
By and large, Magnetic Separators are used in a number of industrial segments such as sugar, coal handling plants, cement, thermal power station, food, beverage fertilizers, chemical, plastic and many others for:
  • Remove ferrous material from cool coolant tank
  • Cold finishing
  • Hot forming
  • Separating unwanted bits and pieces from iron, steel and likewise industrial materials
  • Save processing machineries/equipments damaging
  • Removing magnetic contaminants in metallurgy
  • Material Purification
  • Protect from break down
  • Eliminating tramp metal and undesirable iron
For all the above-mentioned and several other assorted applications, different types of Magnetic Separators are available in the market. Some of the commonly used Magnetic Separators are:
  • Overband Magnetic Separators
  • Suspension Magnets
  • Permanent Block magnets
  • Permanent Magnetic Separators
  • Magnetic Grids
  • Hump Magnets
  • Magnetic Coolant Filters
  • Magnetic Drum Separators
  • Plate Magnets
  • Magnetic Pulleys
  • Magnetic Ferrous Traps
  • Magnetic Concentrator Separators
All these Magnetic Separators come in different specifications. The specialty of Magnetic Separators is that they are efficient and can easily be operated. And since these Magnetic Separators comply with requisite quality standards, the users need not to worry regarding the hygiene of products from which impurities have to be separated.

 Jupiter Magnetics is the name to reckon with if you are looking for reputed Magnetic Separators Suppliers. The different types of Magnetic Separators that the company offers are Overband Magnetic Separators, Suspension Magnets Suspension Magnets, Permanent Magnetic Separators Permanent Magnetic Separators, Plate Magnets Plate Magnets, Hump Magnets Hump Magnets, Magnetic Drum Separators Magnetic Drum Separators and several others. To know in detail, you can simply go through www.jupitermagnetics.com.

Thursday, 18 July 2013

All About Magnetic Separators

Magnetic Separation is the process that involves use of high gradient magnetic fields for the separation of magnetic particles from a non-magnetic medium. This process is carried out with the help of a large size magnet, which exerts magnetic force.  Magnetic Separators are widely used in metallurgical processes. Besides, there are varied other applications of Magnetic Separators in different industries.  

Working Of Magnetic Separators
Magnets create magnetic field, which is essential for the separation of Magnetic materials from the mixture. The working of Magnetic Separators in based on this principle. There is a huge size drum, which rotates and generates magnetic field. The magnetic material enters the separator and the non- magnetic materials fall on the mesh. There are some sensitive particles, which are stuck on the sides of the drum. Working of Magnetic Separators is as simple as this.

Uses Of Magnetic Separators
  • Removal of Magnetic Contaminants in Metallurgy
  • Removal of Arsenic from water in water treatment plants.
  • Cold Finishing
  • Production of Coke, Steel and Iron
  • Extraction and enrichment of ores
  • Biotechnological applications
  • Protein Purification
  • Hot Forming
  • Food and beverage industries
  • Mineral Dressing Industries

Types Of Magnetic Separators
  1. Low Intensity Magnetic Separator- Low Intensity Magnetic Separator is also called Wet Separator, and majorly used in the concentration process of magnetite. These Magnetic Separators are widely used in scalping of ferrous materials in metallurgy.
  2. Medium Intensity Magnetic Separator- The robust structure of the Medium Intensity Magnetic Separator gives it a special edge over others. It is a dry separator and no less popular effective in magnetic separation than others.
  3. High Intensity Magnetic Separator- High Intensity Magnetic Separators can be either dry or wet and are used to collect metal fraction in the metallurgy process.

Jupiter Magnetics is a reputed Manufacturer and Supplier of a wide array of products that include Magnetic Separators, Lifting Magnets, Vibrating Equipment, Magnetic Rolls, Magnetic Tubes, General Purpose Magnets, Magnetic Floor Sweepers, Magnetic Rolls in India, etc. The company offers products to various industries. The equipment and Magnetic Products, offered by the company, are in high demand in several industries that manufacture material handling equipment, cement factories, food, fertilizers, foundries, ceramics, glass, textiles, etc. For more details about the company and its offerings, you can log on to www.jupitermagnetics.com

Friday, 21 June 2013

Magnetic Separators & Their Application Areas

Metal processing and mining industries are crucial to the growth and development of any country. Many kinds of machinery & hi-tech equipment are used in the metal processing industry for ensuring maximum output & efficiency. One such kind of hi-tech equipment is the Magnetic Separator. Magnetic Separators are widely used in metal processing, food processing & allied, pharmaceuticals, & many other sectors.

What Is Magnetic Separator?
A Magnetic Separator is a device that employs a strong magnetic field in order to remove magnetic materials from any other materials like sand, concrete, etc. Magnetic Separator is mainly used in combination with high tension separators for processing heavy mineral concentrates that are obtained from monazite placers, tin placers, beach sands, etc. Thus, a Magnetic Separator separates magnetic materials from less magnetic or nonmagnetic materials with the help of strong magnetic fields. It has various industrial applications such as tramp iron removal, concentration, purification, and many more.

Application Areas
  • Aggregates
  • Ceramic
  • Chemical
  • Coal
  • Food
  • Glass
  • Light Industries
  • Metalworking
  • Minerals Processing
  • Packaging
  • Pharmaceutical
  • Plastics
  • Rubber
  • Recycling

Do you require a Magnetic Separator for your business? If yes, then consider it buying from the most reliable company- Jupiter Magnetics. It brings forth various types of Magnetic Separators for diverse applications like Overband Magnetic Separators, Suspension Magnets, Permanent Magnetic Separators, etc. With more than 4 decades of experience, it is engaged in making available precision engineered Magnetic Separators, Lifting Magnets, Vibrating Equipments, Magnetic Rolls, Magnetic Floor Sweepers, General Purpose Magnets, Magnetic Tubes and Ferrite Magnets / RE Magnets. Being a prominent Manufacturer and Supplier in Delhi, the company has become a preferred name among clients. To know more about the company, log on to the website at www.jupitermagnetics.com.

Saturday, 2 June 2012

Magnetic Coolant Filters

Magnetic Coolant Filters are required in innumerable industries. They are used to carry out a number of distillation applications in varied industries. Let’s know more:

What Are Magnetic Coolant Filters?
In order to remove ferrous particles from machine tool coolants, Magnetic Coolant Filters are the ideal equipment. The dirty coolant flows through a slowly rotating magnetic drum. This results in elimination of metal particles from the coolant. The residue metal swarf is separated from the magnetic drum with the help of high-performance scrapers. This waste exits from the end of a discharge chute.

Features Of Magnetic Coolant Filters:
Magnetic Coolant Filters have a number of beneficial features that are responsible for efficient separation of ferrous particles from machine tool coolants. Some of the features of Magnetic Coolant Filters are as follows:
  • Tough construction
  • Hassle free and automatic operation
  • Better accuracy
  • Perfect surface finish

There are many prominent Magnetic Coolant Filters Suppliers throughout the market. One of them is Jupiter Magnetics that offers high-quality, technologically advanced Magnetic Coolant Filters. Jupiter Magnetic Coolant Filters are the best equipment for removing fine ferrous chips/grindings from Coolant Systems. One can browse the internet to get in contact with Jupiter Magnetics that provides a wide range of Magnetic Separators. 

Monday, 28 May 2012

Magnetic Separators Potential Devices In Industry

Magnetic Separators are devices that use magnetic force to segregate ferrous contents and other magnetic impurities from different types of materials. Magnetic Separators are widely used in a number of industries to separate ferrous objects from the products. During the extraction of iron from the ores such as hematite and limonite, high intensity Magnetic Separators are employed to separate iron from the non-magnetic contents.

Range Of Magnetic Separators:
There is a wide range of Magnetic Separators that includes:
·    Overband Magnetic Separators
·    Concentrator Magnetic Separators
·    Plate Magnets
·    Hump Magnets
·    Suspension Magnets
·    Magnetic Grids
·    Magnetic Drum Separators
·    Magnetic Pulleys

Working Of Magnetic Separators:
Magnetic Separators comprises high intensity magnets. These devices have a simple construction as well as operation. A Magnetic Separator consists of a hopper, a feeder, a rotating drum, an enclosure, splitters, a geared motor and outlets. The mixture from which ferrous content is to be separated is fed through the hopper into the Magnetic Separator. The high intensity magnets attract the magnetic content while the non-magnetic content is discharged from the outlet and forms a separate heap. 

Applications:
Apart from mining industry, Magnetic Separators find application in various other industries. Magnetic separators are predominantly used in purifying various materials by removing the harmful magnetic impurities present in them. For this very purpose, Magnetic Separators are a necessary requirement in thermal power stations, fertilizers, plastic, chemicals, recycling and cement industry.

Besides, Magnetic Separators are used in food industry, paper production industry and manufacturing sector. Further, Magnetic Separators are also used in various laboratories for research and development purposes. The Magnetic Separators are very effective in separating all kind of magnetic impurities irrespective of the size. However, for heavier magnetic content, the Magnetic Separator should have high intensity magnets to attract them.

Desired Properties:
For efficient functioning, a Magnetic Separator should:
·    Be sturdy
·    Be resistant to temperature variations
·    Be corrosion resistant
·    Have high intensity magnets
·    Be dimensionally accurate

Magnetic Separators are a prerequisite for a large number of industrial processes. Care should be taken for their maintenance as well. Since Magnetic Separators are prone to surface wear and tear, they should be periodically lubricated with oil or grease. This ensures their longer life and high performance.

Friday, 25 May 2012

Plate Magnets, Vital For Manufacturing

Plate Magnets separate ferrous materials from free-flowing materials such as sugar, plastic, flour, gravel, corn, etc. Plate Magnets are vital for a number of manufacturing units as they remove tiny metal parts that get mixed in the products during manufacturing or processing. Without Plate Magnets, different types of products may remain contaminated. Depending upon the nature of products from which the metals are to be separated, different types of Plate Magnets can be used.

The Extensively Used Plate Magnets Are:
  • Flush Face
  • Exposed Pole
  • Flat Conveyor Plate Magnets

Need Of Plate Magnets:
While manufacturing products, there is always a possibility that the tiny metal parts of the machinery might loosen up and may get mixed in the products. This is where the role of Plate Magnets comes into play. Plate Magnets remove ferrous metals from the products. Plate Magnets are vital to ensure that the finished products are free from any sort of metallic contaminants. Plate Magnets find a number of metal separation applications in a number of industries such as:
  • Food and beverage processing industry
  • Chemical industry
  • Plastic industry
  • Manufacturing industry
    
About The Plate Magnets:
  • To separate metal objects that may be found in chemicals, liquids, processed food products and other such products; Plate Magnets are placed over the conveyors.
  • Plate Magnets are utilized to remove different types of ferrous metals from materials such as plastic, rice, sugar, etc.
  • In case, conveyors break into pieces, Plate Magnets prevent the materials from getting contaminated.
  • Plate Magnets are especially designed to remove trek iron and likewise metal objects when the items are produced in bulk quantity.
  • Given their sophisticated design, Plate Magnets are beneficial in cleansing any kind of metallic contamination from products.
  • By removing lumpy and rigid metal objects, the Plate Magnets ensure quality of the product and thus keep its brand reputation intact.

Plate Magnets are thus important for metal separation procedures in a number of industries. To Buy Plate Magnets, one can always choose the online medium that ensures convenience. Prominent Plate Magnets Suppliers can be contacted online to avail different types of Plate Magnetic Separators.

Thursday, 5 April 2012

Magnetic Sweepers: Making Construction Site Cleanup More Effective an Efficient

At the construction sites as the building structure is being raised; the heap of waste material rises simultaneously. To provide a suitable working condition to the workers and to protect their life from the risk of hazardous waste, it is important that the construction site is regularly cleared of unwanted materials of different nature. For cleaning the debris at the construction site, Magnetic Sweepers are of great help and even the dangerous debris of all kinds can be cleaned by it.

Magnetic Sweeper: Its Construction And Functioning
Magnetic Sweeper looks like a broom at the first look with the sweeping area mounted on a handle. The handle of the Magnetic Sweeper is like that of any other broom and has magnetic strips at the bottom. These magnetic strips are designed for cleaning the construction sites of the magnetic debris. Even the metal pieces buried deep in the ground can be cleaned with the use of the Magnetic Sweeper having special attachment. Magnetic Sweeper with wheels attached to it can be easily carried from one place to another. These Sweepers can be either hand-operated or run on electricity. Hand-operated magnetic Sweepers are available in different sizes ranging from 10 inches to 36 inches.

For cleaning the magnetic debris which is not visible to the naked eye, Magnetic Sweeper plays an important role. The convenience and cost-effectiveness attached with the Magnetic Sweeper have made it the demand of different organizations and industries. These sweepers reduce the expenditure on employing manual labor for the cleaning process.

In the construction process, Magnetic Sweeper is widely used at the time of roofing as large number of nails are used, which, if left as it is, can cause injury to the workers and other people at the construction site. In the areas which are very large, Magnetic Sweepers in large sizes ranging from 48 inches to 72 inches are used. These large-sized Magnetic Sweepers can be mounted with the help of the chains to be effective in such areas.

Putting an end to the problem of manually cleaning the debris, and reducing the cost and frustration attached with the manual cleaning process, there are different types of Magnetic Sweepers available in the market. By taking care of certain precautionary steps like ensuring controlled movement of the Sweeper on the surface, its service life can be increased and the complete cleaning solution at the construction site can be availed.

Magnetic Separator can Meet Customized Needs

Magnetic Separators serve the important function of separating the unwanted matter from the goods at different stages of production. For taking out the unwanted impurities out of the products, Magnetic Separator Manufacturers offer the best cleaning solution in the form of the separator through which the materials to be cleaned are passed and they come out with complete guarantee of purity. Magnetic Separators have high affinity for ferrous or any type of magnetic material and the cleaning done by them is flawless.

All You Want To Know About Magnetic Separators
Magnetic Separators can be either paramagnetic or ferromagnetic and their selection has to be done on the basis of the materials to be cleaned. For some materials, the products have to pass through many Magnetic Separators to come out with complete purity.

Magnetic Separators have become the demand of different industries, scientific laboratories, etc. and the Magnetic Separator Manufacturers offer wide range of options to the buyers according to the customized needs. The Magnetic Separators come in different customized designs to meet the needs in diverse applications, be it for the processing of food items to the production of other products. Tramp metals, if left unnoticed in food items, can be dangerous for the health of the consumer and the reputation of the company. The presence of metal impurities like iron scrap in the production can affect the smoothness of the production process and the final quality of the products.

The sorting of the metal impurities can also be done with the use of the Magnetic Separators. Magnetic materials of different nature are separated with different magnetic intensity when different separators are used simultaneously. Various types of Magnetic Separators available in the market are:

·    Suspension Magnets: Suspension Magnets, when placed over the raw materials, attract unwanted magnetic impurities and the raw materials like coal and slag are purified. This magnet is used in different industries for taking the production process forward without the risk of unwanted foreign matter.
·    Magnetic Pulleys: For cleaning raw materials like slag, sugar and cement, Magnetic Pulleys are fitted at the end of the conveyor belts.
·    Plate magnets: These Magnetic Separators are widely used in the food processing to achieve the desired quality standards in the final product. They are also demanded for cleaning the minerals and in the making of tobacco.

There are many other types of Magnetic Separators like magnetic Coolant Filters, Magnetic Traps, and more. For buying the right one, you can consult Magnetic Separators Manufacturers to deliver the machine that matches your needs and production budget. With proper functioning of the machinery that is designed for your needs, you will see that the cost of production is automatically reduced.

Thursday, 29 March 2012

Plate Magnets Are Important To Industry

For the manufacturing of any products or for their processing, the use of machines is indispensable. But there is always a risk that the parts of the machines may loosen up or any foreign material may fall in the goods during the manufacturing process and remain unnoticed as the production is done in bulk. To prevent any chance of foreign objects affecting the quality of the final products by contaminating them, Plate Magnets have become the demand of the industries. With the help of Plate Magnets, the end products or raw materials of different types can be cleaned to remove all types of foreign magnetic materials. With the help of the Plate Magnets, the chances of even the smallest sized material getting mixed up can be made nil.
  
Plate Magnets: In Detail
Plate Magnets have the thickness of one inch and the width ranging from eight to twenty-four inches. The width of the Plate Magnets has to be chosen as per the specifications of the Conveyor Belts on which they are to be fitted. Plate Magnets in different specifications and strengths can be custom made according to the need of different manufacturing units.

How To Clean The Plate Magnets?
Plate Magnet has to be cleaned for ferrous objects and other metals regularly so that its efficiency is retained. The metals taken out of the usable materials have to be finally removed from the magnet’s surface and the vacuum cleaners are the best option for this.

One of the industries where Plate Magnets are importantly needed is Food Industry for ensuring that the final products are free from metallic impurities and safe to consume. Be it food for human beings or the animal feed, several Plate Magnets are planned into the processing line to ensure impurity-free processing. For Gravity, pneumatic and vacuum duct systems Plate Magnets are inevitable as even a minute impurity can turn them into explosives.
  
Plate Magnets are also very important for the reputation of any company as an end product with impurities is a huge blot on its name. Complete assurance of the final product without any impurities can be achieved only with the use of Plate Magnets. With time, Plate Magnet has emerged as a boon and when used with care it can offer the best results without any risk of getting unwanted material mixed up in production or processing.

Magnetic Separation Process

The process of Magnet Separation involves separating ferromagnetic materials from the non-magnetic materials. A number of industries use different types of Magnetic Separators to carry out the Magnetic Separation Process so that the metallic impurities can be separated from the solids or even the liquids. For instance, Magnetic Separators are required to separate the metallic elements from water streams as they can pollute the water supplies. Besides, the Magnetic Separation Process is also essential to recover different types of essential metals. Let’s get acquainted with the Magnetic Separation process as well as the related aspects.

The Different Types Of Magnetic Separators And The Different Magnetic Separation Process Involved:

Based upon the types of metals to be separated, there are different types of Magnetic Separators available. These Magnetic Separators are used differently for the varied Magnetic Separation Processes. The most commonly used Magnetic Separators are:

Ø    Overband Magnetic Separators
Ø    Concentrator Magnetic Separators
Ø    Magnetic Drum Separators
Ø    Plate Magnets
Ø    Suspension Magnets
Ø    Magnetic Pulleys
Ø    Magnetic Coolant Filters
Ø    Magnetic Grids
Ø    Hump Magnets
Ø    Magnetic Ferrous Traps

All of these Magnetic Separators find usage in diverse industries and the most commonly used amongst them is Magnetic Drum Separator. In the separation process, where Magnetic Drum Separator is used, a steady stream of material is thrown over the drum. The magnetic particles get attached to the Magnetic Drum, while the non-magnetic ones keep on falling off. Besides, there is impact grinding process to separate magnetic particles from the non-magnetic ones. Such process is used by the mining industries to separate tiny metal particles from the minerals.

The Sieving Process:
Specific Magnetic Separator is used to carry out the sieving process. The Process involves filtration of minute particles from by the means of a screen. The magnetic particles can be as tiny as half inch and even smaller. All these particles, known as gangue, are either useless rock or the silicates. Once the screening process is completed, the leftovers are further dropped on the Magnetic Separator.

Considered to be very economical method of metal separation, the Magnetic Separators are available in numerous sizes and makes. In fact, they can be customized as per the specific requirements of the industries. There are several types of Magnetic Separators available that are completely suitable to be used for dry or even wet materials. What’s more, one can Buy Magnetic Separators by placing orders online!

Wednesday, 28 March 2012

Magnet Technology

Magnets are normally viewed as substances which have the property to attract metals like iron, nickel etc. Their major role in a layman’s life may have been in a science laboratory in school or college. However, very few people know about magnet technology. Magnets have emerged as important components in various industrial fields like conveyor belts, cell phones, electric motors and generators, credit/debit, ATM cards, speakers and microphones, televisions, LCDs and so on. Magnetic technology has found diverse applications by providing assistance at construction sites for material handling, assistance in drilling etc.  Many construction companies use magnets for cleaning up their construction sites. New kind of magnetic sweepers have emerged as an efficient tool in this field.

Magnets and magnet technology are playing vital role in various fields. To begin with transportation their use has been found in the form of Magnetic levitation transport or maglev which is a form of transportation that suspends, guides and propels vehicles like trains though electromagnetic force. These trains are found largely in countries like China where the magnetic technology is very well developed. Magnets are also used in various types of electromagnetic toys.

Magnetic technology has also led to the development of magnets as fail safe devices for some cable connections like in laptops many a times magnetic power cords are used to prevent accidental damage to the port when tripped over example the MagSafe power connection to the Apple MacBook. Coming to the industrial use of magnetic technology these are widely used in conveyor belts. These conveyor belts are specifically used in plastic recycling to move plastic parts by conveyor to a grinder.

The entertainment industry also makes use of magnets as there are VHS recording tapes which have magnetic tape used to encode the video and audio. TV and computer screens contain a cathode ray tube which employs an electromagnet to guide electrons to the screen. Magnets are also used in speakers and microphones as most speakers employ a permanent magnet and a current carrying coil to convert electrical energy into magnetic energy.

Some high tech uses of magnetic technology has also been found in new type of residential windows by a Japanese company that self-darkens itself to provide privacy to the home owner.

Not only these are used in big industries and large machines, magnets are found in almost every item of our day to day life be it cell phones or toys or even smart cards. Magnets are also used largely in the health care industry wherein hospitals use them for MRI scans which shows detailed information of the human body.

Thus it is amazing to know the diverse applications of magnets in our day to day lives which remain unknown to a lot of people and also the diverse uses in different industries. New inventions and discoveries are however being carried out in this field everyday by the scientists and new innovations are likely to take place in the days to come which may take magnetic technology to new dimensions.

Magnetic Sweepers: Making Construction Site Cleanup More Effective an Efficient

As the construction work at a construction site goes on waste materials need to be regularly cleaned up. It is particularly important to keep the construction sites clean as there are dangerous debris and other construction materials which can cause injuries to the workers as well as people passing by. Magnetic Sweepers have emerged as an efficient tool in this context. A magnetic sweeper is a tool mounted on a long handle, much like a push broom.  At the base, magnetic strips pick up any lost nails or other metal debris from the ground.  Some sweeper magnets feature wheels on each side, so that they can be easily rolled over the ground.  Some sweeper magnets may also employ the addition of a rake-like attachment at the base, to pick up any metal pieces that are buried in the grass.  Hand operated sweeper magnets can range in size from as small as 10 or 12 inches wide, to as large as 36 inches wide.

These have made the work of site cleaning much more effective because they can complete the work which takes 2-3 hours in just 20-30 minutes. Moreover, material which is magnetic in nature like iron nails and magnetic debris can be more effectively cleaned using a magnetic sweeper as they may not be visible to naked eye. Responsible firms are increasingly using these Magnetic Sweepers as they reduce the burden and cost of manual labour, as well as fulfill company’s ethical obligation of keeping the site clean.

Magnetic Sweepers are largely used by the roofing companies because roofers use a lot of nails, many of which get dropped into the homeowner's grass which may cause pricks and injuries to the house owners and therefore a thorough cleanup is very important.

Places like scrap metal yards and parking lots use magnetic sweepers which are mounted on large vehicles as the area is relatively large and needs to be cleaned up properly. These sweepers range in size from 48 inches to 72 inches wide, and can be suspended by chains from the front bumper of a vehicle.  Some vehicle mounted sweeper magnets can also be hung from the forks of a skid loader, as well. These help by cleaning large areas in a short period of time. Therefore unlike the earlier days where the cleaning workers had to pick up debris manually from each site before moving on to the next one an efficient solution in the form of magnetic sweepers has arrived. The manual process was time consuming, costly and ineffective which led to wastage of efforts. Therefore many leading construction companies are opting for magnetic sweepers to clean their construction sites.

However, the necessary precaution that needs to be taken while using them is not to move it over the ground too quickly as it will make it ineffective in picking up magnetic debris. Thus, an effective and efficient solution for construction companies and construction site owners is available in the form of magnetic sweepers.

Thursday, 1 March 2012

Different Uses Of Magnets


Haven’t we always been amazed by the way, a Magnet attracts the different types of metals? Well, such efficiency of Magnets has listed them amongst the most sought-after industrial materials. Magnets are available in different varieties and are used to serve different industrial purposes for instance to make Plate Magnets. There are countless applications of Magnets and here, we will discuss some of the most significant usages.

Magnets In Electronic And Consumer Goods
There are plenty of electronic and consumer goods in which Magnets are essentially required. They are extensively used in the hard disks of the computers. The magnetic coating over the hard disks enables them to store substantial data. Besides, you would have seen magnetic strip on the back of credit cards and several other banks cards. This thin magnetic strip holds significant credential information of the concerned person. In addition, the different entertainment products are also dependent over the qualities of Magnet. Right from televisions to speakers to microphones, there are several electronic goods that require magnetic properties in order to function properly.

Usage Of Magnets In Industries
A large number of industries require different types of Magnets. The permanent magnets and electromagnets are required for the completion of numerous hard-core applications. These Magnets are not required just in the usual manner but to complete vital applications such as alteration of electricity into motorized energy. Additionally, Plate Magnets are extensively required for the separation of different metal objects from the ingredients. Some of the industries where Plate Magnets are essentially required mainly comprise of Food and Processing industry, Chemicals, Pharmaceuticals, etc. The Plate Magnets are positioned over the conveyors and then the different kinds of materials are placed to pass beneath them. Industries utilize the efficiency of Plate Magnets to ensure quality and purity of their offerings. In fact, by introducing the Plate Magnets into their manufacturing set up, industries can guarantee and offer the good quality products to their clients.

Given the considerable advantages of Magnets, they can be termed as one of the significant materials that many industries cannot do without. Additionally, with the technological advancements, it has become possible to use even the inferior types of Magnets, making them more useful.





Plate Magnets Are Important To Industry


Plate Magnets are required to remove bulk quantities of metal elements from different types of commodities such as food, chemical, grain, plastic, mineral, textiles, flour, corn, tea, tobacco, sugar, etc. A large number of industries require Plate Magnets to separate the metal pieces that unknowingly get mixed in the products during their manufacturing process. Besides, Plate Magnets are also required for the moist, powdery and rough products that might choke the cartridge-based separators. To capture impurities, Plate Magnets can easily be positioned above the conveyors or even beneath the conveyor drive pulleys. Let’s know more about Plate Magnets, their functioning and why they are important for the industries!

Plate Magnets: The Make And Functioning
Corresponding with the width of regular conveyor belts, Plate Magnets are available in different sizes. Depending upon their applications, they can be categorized as regular ones or as the certified types. The certification is mandatory if Plate Magnets are to be used in the Food Processing industries. Plate Magnets are mainly installed at the processing unit and must be designed according to the entire set up. The housing of the Plate Magnets comprises of even surface magnet, and an assembly of hinges that are used to clasp the frame magnet. Once the metal objects are taken out from the surface of the Magnets, this assembly is clogged and the conveyor is brought to the functioning mode. To make sure that each object is removed, one can take small volumes of the goods in the process. During the whole process of separation, a close check must be there to track down the different types of metal objects that are polluting the goods.

The Usage Of Plate Magnets In Different Applications
Organizations that are engaged in manufacturing food products, essentially need Plate Magnets to ensure purity at every level of production. Wherever the sophisticated equipment is used for non-metal products, manifold Plate Magnets are required for the processing. Besides, Plate Magnets are required vacuum duct systems where a metal object can cause disruption in the entire system.

Plate Magnets are significant for numerous industries to ensure the purity and quality of their offerings. The organizations can also boast of perfect quality control if they utilize Plate Magnets while processing their products.





Choose the Right Magnetic Sweeper


Magnets have always been a source of fascination to humans due to their property of attracting ferrous materials. Somewhere down the line, this property was put to practical use. Nowadays, Magnets are an integral part of our lives, right from our offices to our homes.

One such Magnetic Product which has found universal application across all fields is the Magnetic Sweeper. Magnetic Sweepers have an important role to play in industries like construction where it is useful for picking up metallic debris. Work in construction is such that ferrous materials like screws, nails and tack get misplaced, dropped or lost easily. Regular cleaning is important to prevent potential accidents or injury. Manual cleaning is laborious, time consuming and usually inefficient. Magnetic Sweepers are a better alternative because they make an efficient work of picking up all debris, even those which are not visible to human eye.

Sports pitches and grounds are another area where magnetic sweepers have an important role to play. They efficiently pick up all debris preventing potential harm to the players and sportsperson. Parking lots, highways and sidewalks are also regularly cleaned and maintained using Magnetic Sweepers to prevent flat tires.

Airports and dockyards also are cleaned using magnetic sweepers to prevent damage to expensive machinery and goods.

Magnetic Sweepers are usually available in steel and aluminum. While buying, a customer can choose either material according to his requirement and need. Magnetic Sweepers are typically of two types
  • Hand Held Magnetic Sweepers
  • Towable Magnetic Sweepers

A buyer should consider the area which needs to be cleaned while buying an appropriate magnetic sweeper. For smaller cleaning area like a small workshop, a medium sized garage or the neighborhood park, a Hand Held Magnetic Sweeper would be the right choice. These Hand Held Magnetic Sweepers are light weight and easy to use. The collected debris can be easily disposed at the appropriate location.

For larger areas like airports, dockyards and highways, Towable Magnetic Sweepers can be used which can be towed behind a vehicle and dragged over the surface which needs to be cleared of all metal debris. This makes Towable Magnetic Sweepers an efficient means of saving time. These Towable Magnetic Sweepers are also extremely easy to use and maintain.

Sweeping width, wheel track, height, weight and magnetic strength are some of the factors which need to be considered by a buyer before Buying Magnetic Sweeper. Internet is an efficient way of collecting all the information about the reliable Magnetic Sweeper Suppliers and Manufacturers and getting in touch with them.


Magnet Sweepers You Need To Know About


Magnetic Sweeper is a modern day, technologically advanced version of the broom. It has a wide application across industries. Magnetic Sweepers are used for clearing out ferrous materials from the work area and its surroundings. They come in handy for collecting stray items like metal shavings, screw, tack and other fasteners lying about which may otherwise cause damage to equipment.

Magnet Sweepers Have Various Advantages Over Other Methods:
  • Time is a very crucial factor when it comes to the use of Magnetic Sweepers. Where the traditional method of clearing out would take hours, Magnetic Sweeps only take less than half the time. Thus, the time saved can be invested for other productive purposes.
  • In places where magnetic sweeps are regularly used like garages, workshops, parking lots and docking areas, even one stray nail can cause considerable damage. Such losses can easily be prevented by using these sweeps.
  • Efficiency is a factor which matters when choosing any product. Magnetic Sweeper performs an efficient task of getting the designated area clear of any ferrous metals. Sometimes nails and small screws can escape detection during manual cleaning. A Magnetic Sweep makes sure a metal sweep picks up all metal debris.
  • Magnetic Sweeper helps prevent injury to human and animals and potential accidents. Also it is quite economical, considering the important function it delivers.
  • The body of a Magnetic Sweeper is usually resistant to corrosion. It’s also easy to handle due to its light weight.

Magnetic Sweepers are of various kinds depending upon their application. Some of the commonly seen Magnetic Sweepers are:
  • Hand Held Magnetic Sweeper: It is perfect for situations where clips, nails and other small ferrous materials need to be removed from the work area. It requires no power source as the magnet does all that is required. The tires in these sweepers are usually puncture-proof and handle can be removed for transportation purposes.
  • Forklift Magnetic Sweeper: It can be suspended over a conveyor so as to remove any ferrous materials from the pile. Forklift magnetic sweepers are designed so that they can be attached to a forklift. So, larger areas like large warehouses, car parks, runways etc can be covered easily.

These are two of the widely used Magnetic Sweepers. There are many other kinds of sweepers available in the market varying according to its application.

Magnetic Sweepers play an important role in preventing accidents and damage to property. Their usage is prevalent across all industries.