All About Plate Magnets

Removal of unwanted metal impurities, such as nails, nuts, bolts and other ferrous substances from the mother feed in various process industries, like coal handling plants, cement manufacturing, food grains processing and in other similar industries, is very critical. This is so because the impurities can cause harm to the substance if it is meant for human consumption. They can even damage the machinery, such as roller surfaces, while the grinding process is underway. So a magnetic-field  arrangement is usually provided on the conveyor belt to pull away and remove these ferrous tramps. Plate Magnets offer one of the most convenient and effective methods of removal of ferrous particles on conveyors or chutes.

Types and Specifications

These magnets are of two types; a) where the plates are encased in a box arrangement normally termed as flush face separator and b) where the plates are directly exposed in the arrangement. In fixing the magnetic separator arrangement, you can opt for any angle, in the same direction as the material is flowing, in the direction opposite to the angle in which the material is flowing or in a directly vertical angle where the material flows vertically down, and the magnet will pull the ferrous contaminants onto its surface and retain it on the surface, to be cleaned periodically.

The next specification the buyer must turn his or her attention to is the application for which the Plate Magnet is being ordered and whether it is a light duty or a heavy-duty  application. This will be decided by the width of the conveyor and how much material is flowing through the conveyors and at what speed. The light-duty  magnets might not be very effective if the distance to be covered to attract the iron particles is over 2 inches. On the other hand, the heavy-duty  magnets can be powerful enough up to even 5 inches. The material of construction, such as rare earth or ceramic materials, also determines whether the application is for light or heavy duty.

Applications and Advantages

Typically, industries such as food processing, chemicals and plastics and other manufacturing industries find magnetic separators as an integral part of their raw material preparation for removal of impurities. The manufacturers and suppliers of permanent magnets work closely with their customer industries, in designing better and more efficient magnetic separators. The design of the magnet has to be properly integrated with the design of the customer’s plant and equipments. The great advantage of these magnets is that they do not need electricity to operate and are easy to clean and maintain and also last for long, keeping the costs under control. The end user has to select the best in the business so that they get the magnetic separator that does the perfect job for them.

Different Models Of Plate Magnets

Plate magnets provide a dependable and economic solution of preventing metal contamination in the processing and manufacturing industry. Metal contamination is one of the commonly occurring problems that cannot only contaminate the products but also damage the machinery or equipment. Plate magnets are used in most of the industries with a ferroplate to prevent abrasion from metal contaminants. They are installed in pipes, chutes, ducts and suspended over conveyors to remove the tramp iron that can further hamper the machine performance and the product purity.

Different Models Of Plate Magnets

• Super power- It is one of the most popular units of all. It is specially designed to remove tramp iron from several heavy-duty applications. This two-inch model can exhibit very strong magnetic field. The tapered step help to remove the tramp iron 2-3 inches deep from the material flow quite easily.
• Maxi power- It is designed for extra heavy-duty applications. It has a magnetic field that can project into 3-4 inches of the material flow to remove both small and large pieces of tramp iron. It also has tapered step to hold out the products.
• Brute power- It is designed to project a magnetic field into 4-5 inches deep material flow. It is designed for extremely tough tramp iron separation in applications like wood chip processing and sugar cane processing.

Besides, the ones mentioned above, the other models of Plate Magnets are rare earth and superbrute. Established in 1969, Jupiter Magnetics is a Delhi based organization engaged in the manufacturing of Industrial Magnetic Separators and Equipment. It offers a range of products including Overband Magnetic Separators, Concentrator Magnetic Separators, Plate Magnets, Magnetic Drums, Magnetic Rollers, Rectangular Lifting Magnet, Unbalanced vibration motors, General Purpose Magnets, Circular Lifting Magnets and Rare Earth magnets, etc. Due to its quality products and unmatched service, it is counted amongst the leading Electromagnetic Separator Suppliers In India. For more details about it, you can log on to http://www.jupitermagnetics.com/.

Plate Magnets – Types And Applications

Plate Magnets are basically used for separating fine and chunky pieces of ferrous material from free flowing granular materials. They can also efficiently separate ferrous particles from moist, lumpy and powdery materials. Flexible Plate Magnets are placed below or above a conveyer belt for capturing and separating ferrous contaminants. Plate Magnets are extensively used for removing ferrous contaminants in many manufacturing industries; few of them being plastic industry, food processing industry and chemical industry.

Types And Applications Of Plate Magnets:
Spout Plate Magnet-
This type of Plate Magnet uses two types of diverters, primary and secondary, for removing ferrous contaminants. Spout Plate Magnet finds application in industries that demand heavy metal separation.

Flush Face Plate Magnet-
Flush Face Plate Magnet is mostly placed above the conveyer belt or shaft on which the material, from which the ferrous contaminant has to be removed, flows. This is done to protect the parts of the separating machine from heavy impurities.

Exposed Pole Plate Magnet-
Exposed Pole Plate Magnet comprises of two magnetic poles that attract and separate the ferrous contaminants from the material. This type of Plate Magnet is suitable for low volume applications.

Flat Face Plate Magnet-
Flat Face Plate Magnet is used in applications that involve separation of fine ferrous contaminants from the material. This type of Plate Magnet efficiently separates ferrous contaminants and keeps the separating machine and surrounding area clear of ferrous contaminants.

Tapered Step Face Plate Magnet-
Tapered Step Face Plate Magnet is used for applications that involve ferrous contaminant separation from high density sludge form of material. The tapered step of this type of Plate Magnet efficiently holds the ferrous contaminants from getting washed off.

Suspended Plate Magnet-
Suspended Plate Magnet is used in high volume applications. This type of Plate Magnet is extremely powerful and is capable of pulling and separating the ferrous contaminants from different types of materials.

Jupiter Magnetics is a prominent Plate Magnet Supplier and deals in Industrial Equipment like Separating Magnets, Vibrating Equipments, Magnetic Tubes, etc. The range of Separating Magnets offered by the company comprises Overband Magnetic Separators, Suspension Magnets, Permanent Magnetic Separators, Plate Magnets, Hump Magnets, Magnetic Drum Separators, Magnetic Pulleys, Magnetic Grids, Magnetic Ferrous Traps and Magnetic Coolant Filters. Log on to www.jupitermagnetics.com, for more information about the offerings of the company.

Three Types of Useful Magnets

Magnet has a unique property of attracting iron and steel towards it. Magnetism – the fascinating property of Magnets has led to many discoveries that have been fruitful for many industrial applications. There are different kinds of Magnets that are used in industries for diverse applications such as: lifting heavy material, separating impurities, material handling, etc.

Let Us Discuss, What Are The Different Types Of Magnets? How These Are Helpful In Several Industrial Applications?

Hump Magnet: 
Hump Magnet is used to separate ferrous contaminants from the final product. Normally, Hump Magnet has a zigzag shape and is hung vertically above the surface. The raw material is put inside it where there are two magnets aimed at right angle to each other. The first magnet extracts the iron particles from the material and then the same material strikes over the second magnet and more iron particles are sieved out. The final output is completely free from iron impurities. Hump Magnets have high magnetic flux and are easy to install. This is why Hump Magnets are widely demanded in core industrial sector. The Manufacturers and Suppliers of Hump Magnets use rare earth magnets to manufacture Hump Magnets as well as Hump Magnetic Separators. Moreover, few Hump Magnets Manufacturers in India have also developed such design structures that are quite easy to clean.

Plate Magnet: 
Plate Magnets are basically horizontal and rectangular in shape. Some of the industries where Plate Magnets are required are: food industry, pharmaceutical industry, cosmetic industry and textile industry, etc. Plate Magnets play a very significant role in industries where there is a need to separate fine particles of iron or even large chunks of tramp iron. There are different types of Plate Magnets such as flush face, expose pole and Flat Conveyor Plate Magnets. All are required for varied separation applications in different industries.

Suspension Magnet:
Suspension Magnets  can be used for removing tramp iron from the material. They are used for various complex applications such as quarrying, recycling, etc. They are used to separate iron impurities from the material. These magnets consist of gravity chute, conveyor belt, and a feeder that vibrates. Suspension Magnets are hung over the conveyor belt over which the material flows. The magnet separates the iron contaminants while material continues to move over the belt. Suspension Magnets can be used to part out the iron particles from coal, fertilizers, ores, etc.

The design structure of these magnets is of paramount importance, and thus these must be purchased from reliable Magnets Manufacturers only.

Plate Magnets, Vital For Manufacturing

Plate Magnets separate ferrous materials from free-flowing materials such as sugar, plastic, flour, gravel, corn, etc. Plate Magnets are vital for a number of manufacturing units as they remove tiny metal parts that get mixed in the products during manufacturing or processing. Without Plate Magnets, different types of products may remain contaminated. Depending upon the nature of products from which the metals are to be separated, different types of Plate Magnets can be used.

The Extensively Used Plate Magnets Are:

• Flush Face
• Exposed Pole
• Flat Conveyor Plate Magnets

Need Of Plate Magnets:
While manufacturing products, there is always a possibility that the tiny metal parts of the machinery might loosen up and may get mixed in the products. This is where the role of Plate Magnets comes into play. Plate Magnets remove ferrous metals from the products. Plate Magnets are vital to ensure that the finished products are free from any sort of metallic contaminants. Plate Magnets find a number of metal separation applications in a number of industries such as:

• Food and beverage processing industry
• Chemical industry
• Plastic industry
• Manufacturing industry

    
About The Plate Magnets:

• To separate metal objects that may be found in chemicals, liquids, processed food products and other such products; Plate Magnets are placed over the conveyors.
• Plate Magnets are utilized to remove different types of ferrous metals from materials such as plastic, rice, sugar, etc.
• In case, conveyors break into pieces, Plate Magnets prevent the materials from getting contaminated.
• Plate Magnets are especially designed to remove trek iron and likewise metal objects when the items are produced in bulk quantity.
• Given their sophisticated design, Plate Magnets are beneficial in cleansing any kind of metallic contamination from products.
• By removing lumpy and rigid metal objects, the Plate Magnets ensure quality of the product and thus keep its brand reputation intact.

Plate Magnets are thus important for metal separation procedures in a number of industries. To Buy Plate Magnets, one can always choose the online medium that ensures convenience. Prominent Plate Magnets Suppliers can be contacted online to avail different types of Plate Magnetic Separators.

Magnetic Separators With Its Best Uses

Magnetic separators are used to abolish unnecessary particles in product manufacturing. Initially, they were introduced as farm equipment in 1940. Their basic job was to remove metals from grains. The first magnetic separator was designed by Orange F. Merwin. Gradually, its use expanded and it started gaining popularity among various industries. Now, it has become a very important device for industries.

With the increase in its use, its design has also changed. Magnetic separator is no longer just a plate. It is safer as it does not involve the risk of catching fire anymore. It has been modified for utilization in large scale. Magnetic plates are used in chutes, pipes, and ducts of manufacturing facility. It can be either permanently attached to the machine or can be hanged inside it. The fixed ones are difficult to clean. A magnetic separator has many parts like hopper, a feeder, rotating drum, enclosure, geared motor, splitters and outlets. In case of fixed ones, first the material from the hopper goes to the rotating drum at a controlled rate where magnetic particles are pulled out and after that the rest move ahead. The splitter divides the particles into the outlet. If the magnetic separator is hung above the goods manufacturing machine the materials flow over the plate while it pulls out the unwanted things.

The main task of a magnetic separator is to remove all the metallic particles and ensure product purity. The product manufacturing involves many processes and some processes involve chemicals or other harmful materials too. It is necessary to remove them before using further. Plate magnets pull out all the harmful objects.

Generally permanent magnets are used in this device. These magnets vary in magnetic properties. Depending on the usage, this device is available in different size and type. There are few things one should know in order to choose the right device.

1. To know how to run the machine properly.
2. Physical property of the device.
3. To understand the environment properly where device is going to be installed.

Magnetic separators are being used in mining industries, food processing, paper mills etc.
Their main job is to pull out mainly the tramp metal. It is important as these materials can cause harm to consumer’s health. It also protects the machine from damage. Proper maintenance of the device is very necessary to gain optimum result.

Plate Magnets Critical For Purity In Manufacturing And Processing:

Plate Magnets are used in manufacturing and processing industry in order to remove metallic particles from the manufactured products. It is very important as the quality of the product depends on it. These plat magnets play a vital role. Different varieties of magnets are used in different industries depending upon the requirements. These magnets vary in their magnetic properties.

Processing industry mainly refers to food processing industry. In this industry, the processing involves methods and techniques to preserve raw food material so that it can be consumed later. In simple terms, it is called packaged food industry. It is an industry that requires 100 percent product purity. The manufacturers have to make sure that there is nothing harmful in the product before it goes to consumer’s mouth. We all depend on these manufacturers for food, and we take their food with the trust that it does not contain any harmful object, as a small negligence can be proved as dangerous.

Plate magnet is the device that makes sure that processed foods are catering to the customers’ concerns. It ensures that each and every extra particle has been pulled out. Since, food processing industry is considered to be the most sensitive, it requires higher capacity magnets. Therefore, the rare earth magnets like neodymium are used in this particular industry. It is 5 times stronger than other magnets. They create a magnetic field so strong that it can remove a small particle safely from liquid or dry goods.

Pharmaceutical product manufacturing industry is another industry, which requires 100 percent product purity. Neodymium magnets are used here too. Plate magnets are also used in other manufacturing industries. Generally, permanent magnets are used for different industrial applications. However, these permanent magnets are not completely permanent in nature. Their magnetic properties last for 10 years and after that it needs to be replaced. Post separation of metallic particles is also a very important process to prevent recontamination. In order to do so, a ferroplate is added to magnetic fields. It also prevents the magnetic plate from scratches.

It is the prime concern of every manufacturing company to produce consumer-friendly product. Government also pays special attention to certain safety guidelines that has to be followed by these companies. Some laws too have been made for proper implementation of these guidelines. Installing plate magnets can be considered as one of these guidelines.

Magnetic Sweepers: Making Construction Site Cleanup More Effective an Efficient

At the construction sites as the building structure is being raised; the heap of waste material rises simultaneously. To provide a suitable working condition to the workers and to protect their life from the risk of hazardous waste, it is important that the construction site is regularly cleared of unwanted materials of different nature. For cleaning the debris at the construction site, Magnetic Sweepers are of great help and even the dangerous debris of all kinds can be cleaned by it.

Magnetic Sweeper: Its Construction And Functioning
Magnetic Sweeper looks like a broom at the first look with the sweeping area mounted on a handle. The handle of the Magnetic Sweeper is like that of any other broom and has magnetic strips at the bottom. These magnetic strips are designed for cleaning the construction sites of the magnetic debris. Even the metal pieces buried deep in the ground can be cleaned with the use of the Magnetic Sweeper having special attachment. Magnetic Sweeper with wheels attached to it can be easily carried from one place to another. These Sweepers can be either hand-operated or run on electricity. Hand-operated magnetic Sweepers are available in different sizes ranging from 10 inches to 36 inches.

For cleaning the magnetic debris which is not visible to the naked eye, Magnetic Sweeper plays an important role. The convenience and cost-effectiveness attached with the Magnetic Sweeper have made it the demand of different organizations and industries. These sweepers reduce the expenditure on employing manual labor for the cleaning process.

In the construction process, Magnetic Sweeper is widely used at the time of roofing as large number of nails are used, which, if left as it is, can cause injury to the workers and other people at the construction site. In the areas which are very large, Magnetic Sweepers in large sizes ranging from 48 inches to 72 inches are used. These large-sized Magnetic Sweepers can be mounted with the help of the chains to be effective in such areas.

Putting an end to the problem of manually cleaning the debris, and reducing the cost and frustration attached with the manual cleaning process, there are different types of Magnetic Sweepers available in the market. By taking care of certain precautionary steps like ensuring controlled movement of the Sweeper on the surface, its service life can be increased and the complete cleaning solution at the construction site can be availed.

Magnetic Separator can Meet Customized Needs

Magnetic Separators serve the important function of separating the unwanted matter from the goods at different stages of production. For taking out the unwanted impurities out of the products, Magnetic Separator Manufacturers offer the best cleaning solution in the form of the separator through which the materials to be cleaned are passed and they come out with complete guarantee of purity. Magnetic Separators have high affinity for ferrous or any type of magnetic material and the cleaning done by them is flawless.

All You Want To Know About Magnetic Separators
Magnetic Separators can be either paramagnetic or ferromagnetic and their selection has to be done on the basis of the materials to be cleaned. For some materials, the products have to pass through many Magnetic Separators to come out with complete purity.

Magnetic Separators have become the demand of different industries, scientific laboratories, etc. and the Magnetic Separator Manufacturers offer wide range of options to the buyers according to the customized needs. The Magnetic Separators come in different customized designs to meet the needs in diverse applications, be it for the processing of food items to the production of other products. Tramp metals, if left unnoticed in food items, can be dangerous for the health of the consumer and the reputation of the company. The presence of metal impurities like iron scrap in the production can affect the smoothness of the production process and the final quality of the products.

The sorting of the metal impurities can also be done with the use of the Magnetic Separators. Magnetic materials of different nature are separated with different magnetic intensity when different separators are used simultaneously. Various types of Magnetic Separators available in the market are:

·    Suspension Magnets: Suspension Magnets, when placed over the raw materials, attract unwanted magnetic impurities and the raw materials like coal and slag are purified. This magnet is used in different industries for taking the production process forward without the risk of unwanted foreign matter.
·    Magnetic Pulleys: For cleaning raw materials like slag, sugar and cement, Magnetic Pulleys are fitted at the end of the conveyor belts.
·    Plate magnets: These Magnetic Separators are widely used in the food processing to achieve the desired quality standards in the final product. They are also demanded for cleaning the minerals and in the making of tobacco.

There are many other types of Magnetic Separators like magnetic Coolant Filters, Magnetic Traps, and more. For buying the right one, you can consult Magnetic Separators Manufacturers to deliver the machine that matches your needs and production budget. With proper functioning of the machinery that is designed for your needs, you will see that the cost of production is automatically reduced.

Plate Magnets Are Important To Industry

For the manufacturing of any products or for their processing, the use of machines is indispensable. But there is always a risk that the parts of the machines may loosen up or any foreign material may fall in the goods during the manufacturing process and remain unnoticed as the production is done in bulk. To prevent any chance of foreign objects affecting the quality of the final products by contaminating them, Plate Magnets have become the demand of the industries. With the help of Plate Magnets, the end products or raw materials of different types can be cleaned to remove all types of foreign magnetic materials. With the help of the Plate Magnets, the chances of even the smallest sized material getting mixed up can be made nil.
  
Plate Magnets: In Detail
Plate Magnets have the thickness of one inch and the width ranging from eight to twenty-four inches. The width of the Plate Magnets has to be chosen as per the specifications of the Conveyor Belts on which they are to be fitted. Plate Magnets in different specifications and strengths can be custom made according to the need of different manufacturing units.

How To Clean The Plate Magnets?
Plate Magnet has to be cleaned for ferrous objects and other metals regularly so that its efficiency is retained. The metals taken out of the usable materials have to be finally removed from the magnet’s surface and the vacuum cleaners are the best option for this.

One of the industries where Plate Magnets are importantly needed is Food Industry for ensuring that the final products are free from metallic impurities and safe to consume. Be it food for human beings or the animal feed, several Plate Magnets are planned into the processing line to ensure impurity-free processing. For Gravity, pneumatic and vacuum duct systems Plate Magnets are inevitable as even a minute impurity can turn them into explosives.
  
Plate Magnets are also very important for the reputation of any company as an end product with impurities is a huge blot on its name. Complete assurance of the final product without any impurities can be achieved only with the use of Plate Magnets. With time, Plate Magnet has emerged as a boon and when used with care it can offer the best results without any risk of getting unwanted material mixed up in production or processing.

Magnetic Separation Process

The process of Magnet Separation involves separating ferromagnetic materials from the non-magnetic materials. A number of industries use different types of Magnetic Separators to carry out the Magnetic Separation Process so that the metallic impurities can be separated from the solids or even the liquids. For instance, Magnetic Separators are required to separate the metallic elements from water streams as they can pollute the water supplies. Besides, the Magnetic Separation Process is also essential to recover different types of essential metals. Let’s get acquainted with the Magnetic Separation process as well as the related aspects.

The Different Types Of Magnetic Separators And The Different Magnetic Separation Process Involved:

Based upon the types of metals to be separated, there are different types of Magnetic Separators available. These Magnetic Separators are used differently for the varied Magnetic Separation Processes. The most commonly used Magnetic Separators are:

Ø    Overband Magnetic Separators
Ø    Concentrator Magnetic Separators
Ø    Magnetic Drum Separators
Ø    Plate Magnets
Ø    Suspension Magnets
Ø    Magnetic Pulleys
Ø    Magnetic Coolant Filters
Ø    Magnetic Grids
Ø    Hump Magnets
Ø    Magnetic Ferrous Traps

All of these Magnetic Separators find usage in diverse industries and the most commonly used amongst them is Magnetic Drum Separator. In the separation process, where Magnetic Drum Separator is used, a steady stream of material is thrown over the drum. The magnetic particles get attached to the Magnetic Drum, while the non-magnetic ones keep on falling off. Besides, there is impact grinding process to separate magnetic particles from the non-magnetic ones. Such process is used by the mining industries to separate tiny metal particles from the minerals.

The Sieving Process:
Specific Magnetic Separator is used to carry out the sieving process. The Process involves filtration of minute particles from by the means of a screen. The magnetic particles can be as tiny as half inch and even smaller. All these particles, known as gangue, are either useless rock or the silicates. Once the screening process is completed, the leftovers are further dropped on the Magnetic Separator.

Considered to be very economical method of metal separation, the Magnetic Separators are available in numerous sizes and makes. In fact, they can be customized as per the specific requirements of the industries. There are several types of Magnetic Separators available that are completely suitable to be used for dry or even wet materials. What’s more, one can Buy Magnetic Separators by placing orders online!