Permanent Lifting Magnets Vs Electromagnets?

In an electromagnet, the magnetic field is produced due to flow of electricity and magnetic field disappears after the current is turned off. Since electromagnets are extremely powerful in nature, hence they are extensively used in various industries for lifting heavy material. There is just one disadvantage of using electromagnet i.e. the magnetic field disperses if the electricity supply is cut off. This could lead to potentially dangerous situations & workplace hazards. Therefore, nowadays many industries are opting for Permanent Lifting Magnets that are permanent in nature and do not require any kind of power supply. The utilization of Permanent Lifting Magnets in various industries is increasing due to the following advantages:

• Permanent Lifting Magnets are cost effective. Unlike the electromagnets, they do not require any kind of power supply for functioning. Hence, they help in saving a good amount of money that is spent in generating power for operating the magnet.
• Permanent Lifting Magnets are permanent in nature and do not stop working if the power supply is halted. This greatly helps in saving time that is required in re-starting the operations after the power supply is disrupted for a short duration of time. With Permanent Lifting Magnets, there is no such problem if the electric supply gets cut off mid-operation.
• Permanent Lifting Magnets are easier to handle and maintain as opposed to electromagnets.
• Permanent Lifting Magnets are generally light and compact. Therefore, they occupy less amount of space in comparison to heavy electromagnets that occupy a good amount of space and are bulky.

Jupiter Magnetics is a renowned manufacturer of Magnetic Separators, Lifting Magnets, Vibrating Equipment, Permanent Magnetic Rolls, Magnetic Floor Sweeper, General Purpose Block Magnet, Permanent Magnets and Rare Earth Magnets. The company is trusted for providing the most efficient and cost effective equipment for various industrial applications. For more information about the products manufactured by the company, browse through company’s website at www.jupitermagnetics.com

Magnetic Separator: Applications & Availability

As is evident from what it is known as, Magnetic Separator is a device with strong magnetic field that removes magnetic matter from different types of processing non ferous products. When materials pass through a typical Magnetic Separator, it draws unwanted impurities and pulls them out. Depending on its construction and mode of operation, Magnetic Separator can be Permanent Magnet or Electromagnet

Application Of Magnetic Separators:
By and large, Magnetic Separators are used in a number of industrial segments such as sugar, coal handling plants, cement, thermal power station, food, beverage fertilizers, chemical, plastic and many others for:

• Remove ferrous material from cool coolant tank
• Cold finishing
• Hot forming
• Separating unwanted bits and pieces from iron, steel and likewise industrial materials
• Save processing machineries/equipments damaging
• Removing magnetic contaminants in metallurgy
• Material Purification
• Protect from break down
• Eliminating tramp metal and undesirable iron

For all the above-mentioned and several other assorted applications, different types of Magnetic Separators are available in the market. Some of the commonly used Magnetic Separators are:

• Overband Magnetic Separators
• Suspension Magnets
• Permanent Block magnets
• Permanent Magnetic Separators
• Magnetic Grids
• Hump Magnets
• Magnetic Coolant Filters
• Magnetic Drum Separators
• Plate Magnets
• Magnetic Pulleys
• Magnetic Ferrous Traps
• Magnetic Concentrator Separators

All these Magnetic Separators come in different specifications. The specialty of Magnetic Separators is that they are efficient and can easily be operated. And since these Magnetic Separators comply with requisite quality standards, the users need not to worry regarding the hygiene of products from which impurities have to be separated.

 Jupiter Magnetics is the name to reckon with if you are looking for reputed Magnetic Separators Suppliers. The different types of Magnetic Separators that the company offers are Overband Magnetic Separators, Suspension Magnets Suspension Magnets, Permanent Magnetic Separators Permanent Magnetic Separators, Plate Magnets Plate Magnets, Hump Magnets Hump Magnets, Magnetic Drum Separators Magnetic Drum Separators and several others. To know in detail, you can simply go through www.jupitermagnetics.com.

All About Magnetic Separators

Magnetic Separation is the process that involves use of high gradient magnetic fields for the separation of magnetic particles from a non-magnetic medium. This process is carried out with the help of a large size magnet, which exerts magnetic force.  Magnetic Separators are widely used in metallurgical processes. Besides, there are varied other applications of Magnetic Separators in different industries.  

Working Of Magnetic Separators
Magnets create magnetic field, which is essential for the separation of Magnetic materials from the mixture. The working of Magnetic Separators in based on this principle. There is a huge size drum, which rotates and generates magnetic field. The magnetic material enters the separator and the non- magnetic materials fall on the mesh. There are some sensitive particles, which are stuck on the sides of the drum. Working of Magnetic Separators is as simple as this.

Uses Of Magnetic Separators

• Removal of Magnetic Contaminants in Metallurgy
• Removal of Arsenic from water in water treatment plants.
• Cold Finishing
• Production of Coke, Steel and Iron
• Extraction and enrichment of ores
• Biotechnological applications
• Protein Purification
• Hot Forming
• Food and beverage industries
• Mineral Dressing Industries

Types Of Magnetic Separators

1. Low Intensity Magnetic Separator- Low Intensity Magnetic Separator is also called Wet Separator, and majorly used in the concentration process of magnetite. These Magnetic Separators are widely used in scalping of ferrous materials in metallurgy.
2. Medium Intensity Magnetic Separator- The robust structure of the Medium Intensity Magnetic Separator gives it a special edge over others. It is a dry separator and no less popular effective in magnetic separation than others.
3. High Intensity Magnetic Separator- High Intensity Magnetic Separators can be either dry or wet and are used to collect metal fraction in the metallurgy process.

Jupiter Magnetics is a reputed Manufacturer and Supplier of a wide array of products that include Magnetic Separators, Lifting Magnets, Vibrating Equipment, Magnetic Rolls, Magnetic Tubes, General Purpose Magnets, Magnetic Floor Sweepers, Magnetic Rolls in India, etc. The company offers products to various industries. The equipment and Magnetic Products, offered by the company, are in high demand in several industries that manufacture material handling equipment, cement factories, food, fertilizers, foundries, ceramics, glass, textiles, etc. For more details about the company and its offerings, you can log on to www.jupitermagnetics.com

Over Band Magnetic Separator: An Overview

Over Band Magnetic Separator is a kind of Magnetic Separator that is designed and developed for the elimination of tramp metal from any material.  The metal which is to be cleaned is conveyed to the separators via belt, vibratory feeders or inclined planes. The Over Band Magnetic Separator is used for the protection of various machines such as Crushers, Shredders, etc. It removes ferrous particles from the feed. Thus, the Over Band Magnetic Separator has diverse applications in coal mines, food, sponge iron, char coal, foundries, glass, cement works, chemical industry and domestic waste recycling plants. The Over Band Magnetic Separator is particularly used for an automatic removal of ferrous contaminants.

Over Band Magnetic Separator handles stream flows of high volume product. The Over Band Magnetic Separators are available in different modes- manual on/off or automatic, self cleaning system designs.

Over Band Magnetic Separator: Construction
Fastening ears fix the two U-section pieces on magnet. These two U-section pieces also support bearings of drums. The drums have shafts that are placed on top of removable hubs. The bearings have stakes that tighten the belt. This belt runs by a reduction gear coupled to electric motor / geared motor by vee- belts.

Magnet Unit in Over Band Magnetic Separator
The efficiency of the operations carried out by such kind of a Magnetic Separator depends on the power of the magnet used. A non - magnetic stainless steel plate covers the poles of magnet. No electrical supply or maintenance is required.

If you are in need of a precision-made Over Band Magnetic Separator, then consider buying it from Jupiter Magnetics, a well-reckoned Manufacturer and Supplier based in Delhi. With over 4 decades of experience, the company is engaged in offering the best quality Magnetic Separators, Lifting Magnets, Vibrating Equipments, Magnetic Rolls, Magnetic Floor Sweepers, General Purpose Magnets, Magnetic Tubes and Ferrite Magnets / RE Magnets. The company has become a preferred name among clients by giving them total worth for their money. To know more, visit www.jupitermagnetics.com

Magnetic Separators & Their Application Areas

Metal processing and mining industries are crucial to the growth and development of any country. Many kinds of machinery & hi-tech equipment are used in the metal processing industry for ensuring maximum output & efficiency. One such kind of hi-tech equipment is the Magnetic Separator. Magnetic Separators are widely used in metal processing, food processing & allied, pharmaceuticals, & many other sectors.

What Is Magnetic Separator?
A Magnetic Separator is a device that employs a strong magnetic field in order to remove magnetic materials from any other materials like sand, concrete, etc. Magnetic Separator is mainly used in combination with high tension separators for processing heavy mineral concentrates that are obtained from monazite placers, tin placers, beach sands, etc. Thus, a Magnetic Separator separates magnetic materials from less magnetic or nonmagnetic materials with the help of strong magnetic fields. It has various industrial applications such as tramp iron removal, concentration, purification, and many more.

Application Areas

• Aggregates
• Ceramic
• Chemical
• Coal
• Food
• Glass
• Light Industries
• Metalworking
• Minerals Processing
• Packaging
• Pharmaceutical
• Plastics
• Rubber
• Recycling

Do you require a Magnetic Separator for your business? If yes, then consider it buying from the most reliable company- Jupiter Magnetics. It brings forth various types of Magnetic Separators for diverse applications like Overband Magnetic Separators, Suspension Magnets, Permanent Magnetic Separators, etc. With more than 4 decades of experience, it is engaged in making available precision engineered Magnetic Separators, Lifting Magnets, Vibrating Equipments, Magnetic Rolls, Magnetic Floor Sweepers, General Purpose Magnets, Magnetic Tubes and Ferrite Magnets / RE Magnets. Being a prominent Manufacturer and Supplier in Delhi, the company has become a preferred name among clients. To know more about the company, log on to the website at www.jupitermagnetics.com.

Employing Lifting Magnets For Material Handling Operations

Lifting Magnets are required to carry out various industrial applications. One of the major requirements of diverse industries is to lift heavy material from one place to another. This is where the Lifting Magnets play a crucial role and make the job easy and less time consuming.

Before We Proceed Further, We Must Know What Are Lifting Magnets?
Lifting Magnet is a kind of electromagnet in which raw material is moved over the magnetic lifters in order to separate out the iron contaminants. Lifting Magnet is used to separate iron particles from sand, scrap, or plastic components. There are various types of Lifting Magnets such as Permanent Magnetic Lifters, Circular Lifting Magnets and Rectangular Lifting Magnet.  Lifting Magnets should be purchased from authentic Manufacturers and Suppliers of Magnetic Lifters who provide quality-approved Lifting Magnets that have the capacity to bear heavy loads and provide maximum safety during operations.

Following Are The Various Types Of Lifting Magnets:
Permanent Magnetic Lifters: Permanent Magnetic Lifters are widely used in industries for lifting heavy steel plates or tubes. As compared to any other mechanisms, Permanent Magnetic Lifters are the most robust and safer machines for material handling. There are several Permanent Magnetic Lifters Suppliers and Manufacturers who use rare earth magnets inside these making them highly efficient. Moreover, Permanent Magnetic Lifters do not require any electrical supply, and thus reduce the overall expense of the company over material handling.

Circular Lifting Magnets: Circular Lifting Magnets generally have coils that are completely sealed. Circular Lifting Magnets need less maintenance. These magnets are easy to operate and have higher permeability and robust construction. Circular Lifting Magnets can also be designed for handling over-heated material.

Rectangular Lifting Magnet:
Rectangular Lifting Magnets are not much different from previous two magnetic lifters. Rectangular Lifting Magnets have intense magnetic field and are specifically designed for handling applications such as:
· Casting
· Handling of metal sheets
· Billets
· Bundles
· Plates
· Bars

Rectangular Lifting Magnets consume less power, and thus improve productivity and cut the expenditure of the company. There are many Rectangular Magnets Suppliers  in market who provide the best Rectangular Lifting Magnet that is capable of lifting single as well as multiple plates.

All the above Lifting Magnets have specific uses. Therefore, none of them can replace each other. Moreover, before purchasing Lifting Magnets, get proper information about their technical specifications and material used to manufacture them to get optimum results.

Three Types of Useful Magnets

Magnet has a unique property of attracting iron and steel towards it. Magnetism – the fascinating property of Magnets has led to many discoveries that have been fruitful for many industrial applications. There are different kinds of Magnets that are used in industries for diverse applications such as: lifting heavy material, separating impurities, material handling, etc.

Let Us Discuss, What Are The Different Types Of Magnets? How These Are Helpful In Several Industrial Applications?

Hump Magnet: 
Hump Magnet is used to separate ferrous contaminants from the final product. Normally, Hump Magnet has a zigzag shape and is hung vertically above the surface. The raw material is put inside it where there are two magnets aimed at right angle to each other. The first magnet extracts the iron particles from the material and then the same material strikes over the second magnet and more iron particles are sieved out. The final output is completely free from iron impurities. Hump Magnets have high magnetic flux and are easy to install. This is why Hump Magnets are widely demanded in core industrial sector. The Manufacturers and Suppliers of Hump Magnets use rare earth magnets to manufacture Hump Magnets as well as Hump Magnetic Separators. Moreover, few Hump Magnets Manufacturers in India have also developed such design structures that are quite easy to clean.

Plate Magnet: 
Plate Magnets are basically horizontal and rectangular in shape. Some of the industries where Plate Magnets are required are: food industry, pharmaceutical industry, cosmetic industry and textile industry, etc. Plate Magnets play a very significant role in industries where there is a need to separate fine particles of iron or even large chunks of tramp iron. There are different types of Plate Magnets such as flush face, expose pole and Flat Conveyor Plate Magnets. All are required for varied separation applications in different industries.

Suspension Magnet:
Suspension Magnets  can be used for removing tramp iron from the material. They are used for various complex applications such as quarrying, recycling, etc. They are used to separate iron impurities from the material. These magnets consist of gravity chute, conveyor belt, and a feeder that vibrates. Suspension Magnets are hung over the conveyor belt over which the material flows. The magnet separates the iron contaminants while material continues to move over the belt. Suspension Magnets can be used to part out the iron particles from coal, fertilizers, ores, etc.

The design structure of these magnets is of paramount importance, and thus these must be purchased from reliable Magnets Manufacturers only.