Multi Functional Magnetic Drum Pulley

Mining equipment is an indispensable part of mining machinery that is widely used in the mining industry. Drum pulleys comprise of ceramic magnets, a rim of stainless steel and are used with conveyor belt. Magnet should be arranged in proprietary pattern projecting the flux density several inches from rim. Magnetic drum pulley is an ideal magnetic product that can be used in conveyor belts as head pulley. Such pulleys are multifunctional that offer the most superior removal of nails, spikes, cans, wire or ferrous contamination. Unwanted metals can be removed at low costs through magnet pulley. Ferrous fines are attracted by the magnetic effect of the pulley that is held by the belt till it reaches underside. Ferrous materials then pass out from the magnetic field and then get collected into the bin or chute. Cleaned materials are discharged over the vertical top of the pulley.

What are the applications of drum pulley?
A drum pulley is used for a variety of purposes. Pulleys are used for waste recovery, mining, for recycling applications, salt industries, manufacture of glass and paper, in coal and cement plant.
 

What are the features of magnetic pulleys?
There are various features of a magnetic pulley:

• Such pulleys are easy installable over conveyor discharge.
• Magnetic pulleys offer magnetic protection completely that in turn helps in the removal of ferrous contamination.
• Differently sized magnetic pulleys are available for different conveyors.
• Such pulleys might use earth magnets or even ceramic magnets.

How to install the pulleys?

 
It is fairly easy to install the pulleys. There is the presence of four bolts over block bearing pillow that holds the pulley in place. The user simply needs to loosen the belt (conveyor), and replace the old pulley with magnetized new pulley. There is no need for electricity while installing the pulley.
 

How to buy the magnetic pulley?
There are certain buying tips which the buyers need to follow prior to the buying of magnetic pulley:

• The buyer must see that the width of the equipment used by the buyer must match with the pulley width.
• The diameter of shaft and pulley must match with equipment’s diameter.
• The pulley must fit into the conveyor system well.

Magnets are placed into stainless steel that is nearly 304/316 drum shell over the shaft. Shafts are comprised of steel that is properly supported to handle the load. These pulleys are also termed as self-cleaning magnetized pulleys for they help in separating fine and large particles from the material.

Magnetic Coolant Filters: Eradicate ferrous particles from the coolants effectively

Magnetic Coolant Filters are filters that eradicate ferrous or iron particles from the machine tool coolants. There is a magnetic drum present that rotates slowly, upon which dirty coolants pass to eradicate the metallic particles from the coolant. The metallic swarf is stripped by adjustable scrapers from the drum. This leads to force off the discharge chute’s end. They are considered to be the best of the tools in eradicating fine chips of iron or machine grindings from the coolant systems in a machine. They are manufactured in a light and compact design, which can be easily installed.

These equipments aid in:

• Accurate grinding
• Improved life of coolant
• Long life of cutting tools
• Works in capacities between 50- 1000 liters per minute

This equipment can be obtained from well established and well reputed manufacturers and suppliers which have a long history of delivering reliable and durable material to their clients.

Magnetic Coolant filters are used in various industries like:

• Material handling equipment
• Cement factories
• Food
• Fertilizers
• Foundries
• Ceramics
• Glass
• Textiles
• Filtering honing oil
• Other related industries

They are employed in wide range of grinding machines like:

• Cylindrical
• Center less
• Internal
• Surface
• Double-disc
• Roll-grinding

The manufacturers ensure a quality manufacture using advanced technical equipments under the surveillance of experienced and skilled team of professionals, who make sure that high quality products are delivered to the clients. They take care of each and every step of the manufacturing process to avoid any kind of defects or damages.
Features of Magnetic Coolant Filters

• High quality of filtering
• Low maintenance
• Durable
• Reliable
• Long working
• Light weight
• Compact design

They are engineered to precision and can also be customized according to the client’s needs. The output of filtration obtained is of a high level. The equipment is at par with industry standards and meets the current levels of market in quality and working. The product is reliable as well as durable and works for longers.

The equipment can be obtained at affordable prices from these manufacturers, which provide supreme quality product. They pack it in a high quality packaging to ensure that a damage free product is delivered to their clients. The delivery is done at a stipulated amount of time and as per the client’s satisfaction and specifications.

What to know about Magnetic Ferrous Traps

A liquid that is passed through the pipes may contain metal impurities. Hence, magnetic ferrous traps were invented to maintain the purity of these liquids, as these remove all iron and other magnetic materials that may be present in the liquid. The trap is normally fixed in the piping system and ensures that all liquid of the processing firm passes through it. Any impurity that is contained in the liquid is filtered, leading to quick purification of the liquid. This is not only important for purification, but also serves a great role in the prevention of tearing out of the machines by the metal irons.
 

Features of a good Magnetic Ferrous Trap 

• It should be well made using the highest level of raw materials. This will make it durable and serve for longer periods of time. The magnets used should have a high magnetic power that will lead to capturing of maximum number of the iron metals in the liquid.
• These machines should be made in a using an efficient design so that these can be opened easily. Permanent magnets should always be used in their making to avoid regular maintenance.
• These machines should be easy to install. Their dimensions should therefore be accurate and precise according to customers’ needs to ensure that they fit in the required place without any problem. They should be well made to occupy a very small space.
• Stainless steel should be used in its making to ensure that it remains durable and its efficiency is regularly maintained. This will make it serve for longer durations without any drawbacks of reduction in efficiency. Strong steel will also make it more resistant to harsh conditions.
• Ferrous traps should be easy to maintain. They should not be demanding and must be made in a way that these are easy to clean, without any problem. It should also be easy to inspect and must easily diagnose any problem that might be present.

All the above features can only be met if professionalism has been deployed while manufacturing the traps. Any liquid processing firm needs to be well advised on what to buy to observe outstanding results. The better, if the magnets used posses high magnetic fields and strength.

Permanent Lifting Magnets – Can Increase Productivity

Where there is frequent lifting and movement of iron and steel items and tools, like a construction site, Permanent Lifting Magnets, come to the rescue of the workforce. It helps pick up materials in a variety of shapes, especially around and in the form of tubes. The use of Permanent Lifting Magnets helps you reduce the manual lifting work for the workforce and thereby increase productivity. Equally important, in remote construction sites, it might not be feasible to use overhead travelling cranes to shift heavy stuff. In many work sites, there may not be space enough for the OHT cranes as well. In such locations, these lifting magnets could be a very useful material handling equipment.

Capacity and Safety

Though there are various capacities for which the lifting magnets are manufactured, the normal lifting capacity ranges from 120 kgs to 2 tons. And the magnets fitted in the lifting equipments, are generally of a rating, much higher, around 2 to 3 times the machine’s lifting capacity. To make it simpler, if a lifting magnet has a rating of 500 kgs, the magnet inside is actually capable of lifting up to 150 kgs. This is done to ensure that the safety of the people in the workplace is protected and no room for risk is given.
  
Many Advantages

Permanent Lifting Magnets are also advantageous in the sense that they are dependent on power, or they don't run on batteries, which need recharging. In a typical powered lifting arrangement, there is a threat of the object falling if there is a sudden power disruption, though some of them do come into an arrangement to hold it for a few minutes before a standby power is restored. However, here no such risk exists.

What’s more, being a permanent magnet, its magnetic power lasts a very long period and gives you very little worry in maintaining it. The lifting magnet has a very simple mechanism and even semi-skilled  operators in your factory can handle it. An on/off handle is all it needs to operate or disengage the magnet. For example, if a steel plate is to be shifted, you place the lifting magnet on it and shift the lever to ‘ON’ and if the hook is lifted, slightly, it will show the plate being lifted. Once you reach the destination where it is to be placed, the lever is pulled in the reverse direction to ‘OFF’

One of the aspects, you might want to check with the manufacturer of these lifting magnets, is the basic material with which the magnets are constructed. Rare-earth magnets are the most popularly preferred ones. 

Suspension Magnets – choosing and finding

Permanent Suspension Magnets are an important part of many businesses all around the world. It is also something most people will never have to deal with. It is something people can gather information about and find out everything they need. Sometimes life just offers people a bit of a challenge when their work is concerned. There are some things people should keep in mind when they start their search for these magnets. They are no different than searching for any other thing, and these suggestions can be used later in life as well for any kind of thing that information needs to be gathered about.
 

Where to start?

Look online. This is exactly as simple as that. The Internet is one of the biggest pools of information that can help people understand the subject better. Ask around. Friends or family, co-workers or sales assistants can be a great source of information. However, if they are not available to help directly, they might be able to point out the best direction in which to look for answers and help out that way. Gathering information also means making dozens of phone calls and writing emails to the companies in question. Some companies might not answer straight away, but most of them will answer questions in about two to five business days or just as soon as possible.

These magnets are used for construction or any other kind of work most people will not come in contact with. Therefore, people might not even see one of these during their lifetime.
The Internet will be able to provide answers for the manufacturers and suppliers of these magnets. The companies will provide email and phone numbers for further inquiries and questions if there is a necessity.
Conclusion

Looking for quality and good recommendations in this area of the market is the smart thing to do. Good companies have good reputation and good public relations as well as customer service. When clients are not sure what they need and what to choose, the customer service becomes one of the most important things. When people feel that they are cared for, they will spread the word, attracting more and more clients to the company on a long-term basis.

When the choice has been made, people will return to the company for the good experience and recommend the company to colleagues. When this kind of company has been found – it will be the right choice and will fulfil the requirements of the client.

All About Plate Magnets

Removal of unwanted metal impurities, such as nails, nuts, bolts and other ferrous substances from the mother feed in various process industries, like coal handling plants, cement manufacturing, food grains processing and in other similar industries, is very critical. This is so because the impurities can cause harm to the substance if it is meant for human consumption. They can even damage the machinery, such as roller surfaces, while the grinding process is underway. So a magnetic-field  arrangement is usually provided on the conveyor belt to pull away and remove these ferrous tramps. Plate Magnets offer one of the most convenient and effective methods of removal of ferrous particles on conveyors or chutes.

Types and Specifications

These magnets are of two types; a) where the plates are encased in a box arrangement normally termed as flush face separator and b) where the plates are directly exposed in the arrangement. In fixing the magnetic separator arrangement, you can opt for any angle, in the same direction as the material is flowing, in the direction opposite to the angle in which the material is flowing or in a directly vertical angle where the material flows vertically down, and the magnet will pull the ferrous contaminants onto its surface and retain it on the surface, to be cleaned periodically.

The next specification the buyer must turn his or her attention to is the application for which the Plate Magnet is being ordered and whether it is a light duty or a heavy-duty  application. This will be decided by the width of the conveyor and how much material is flowing through the conveyors and at what speed. The light-duty  magnets might not be very effective if the distance to be covered to attract the iron particles is over 2 inches. On the other hand, the heavy-duty  magnets can be powerful enough up to even 5 inches. The material of construction, such as rare earth or ceramic materials, also determines whether the application is for light or heavy duty.

Applications and Advantages

Typically, industries such as food processing, chemicals and plastics and other manufacturing industries find magnetic separators as an integral part of their raw material preparation for removal of impurities. The manufacturers and suppliers of permanent magnets work closely with their customer industries, in designing better and more efficient magnetic separators. The design of the magnet has to be properly integrated with the design of the customer’s plant and equipments. The great advantage of these magnets is that they do not need electricity to operate and are easy to clean and maintain and also last for long, keeping the costs under control. The end user has to select the best in the business so that they get the magnetic separator that does the perfect job for them.

Suspension Magnets and their Applications

Suspension magnets are used for removal of tramp iron from conveyers. The magnets are also for processing applications, quarrying and recycling to make sure the machineries and products and clean. Today, the magnets are made using latest technology to meet the industry standards.

The magnets are designed to extract occasional iron tramp from materials carried by gravity chute, vibratory feeder and conveyer belt at a speed of about 200-300 feet every minute. The magnet is suspended over the material to be conveyed. Ferrous material is held against and extracted from the face of the magnet. The amount of tramp iron goes on increasing before necessary cleaning.

Application of The Magnets:

The magnets are used to remove iron from fertilizers, coal, ores, stones and other materials where iron tramp depositions are common. The standard operating height ranges between 100mm-300mm.

Features of Magnets:

1. The magnets offer high performance with the help of deep magnetic field.
2. The magnets are designed keeping in mind requirements of the clients.
3. These come with robust industrial design.
4. There is no need of power.
5. These can be installed easily.

Operation of the Magnets:

The large magnet plate consists of a support frame inside that is suspended over conveyed product stream. To ensure optimal removal of iron tramp, the receiving belt magnet is suspended at a height of 5 inch to 8 inches above product stream. The magnet is located in such a position that it can be easily cleaned. Additionally, it is operated in a belt area where integral parts of the conveyer do not get magnetized like the belting support plates or idler rollers. The reason behind this is, it can cause too much of wear and tear on the conveyer system. The collection pan is turned to clean the magnet. Tramp materials are retained in the pan and removed from magnet. The pan is emptied and re-installed at the back of the far side of the magnet.

So, you need to get in touch with the suppliers for suspension magnets that most of the industries cannot do away with. The reputed suppliers ensure you get complete satisfaction from the products supplies. Reputed suppliers engage into long term relation with the clients by delivering high quality products. The equipments are tailored to suit individual needs of the clients. Renowned suppliers have been catering to the ever growing demands of the sugar, coal, chemical, glass and cement plants.

Evolution Of Overband Magnetic Separators

The basic concept of magnetic separators lies in their use of magnetic properties of one material to separate ferrous impurities from other materials. The concept was first innovated by Orange F. Merwin, who used a plain magnetic plate for separation of ferrous impurities. This was particularly popular amongst farmers in the 1940s, as it proved very useful for eliminating metallic impurities from grains.

Magnetic separators work on the basic principle of varying magnetic properties of different constituents. The way a ferrous material reacts to the magnetic field around it, is different from the way plastic, wood, or glass would react to the same. This simple, yet useful, functionality of magnetic separators led to a good amount of research and development of their functionalists. In addition, this has made them an essential component of many large, as well as small-scale, industries.

Magnetic separators can also be used to sort various types of metals, by employing a series of separators, varying in intensity, to pull out strong and weak magnetic materials, at different times. There are different types of magnetic separators available in the market, such as:

• Permanent magnetic separators
• Overband magnetic separators
• Single and double drum type magnetic separators
• Magnetic ferrous traps
• Plate and hump magnetic separators
• Magnetic coolant filters
• Magnetic pulleys and grids
• Suspension magnetic separators

Overband magnetic separators, also known as cross-belt magnetic separators, are one of the most useful and common types of magnetic separators, used in various industries, related to cement, food, fertilizers, chemicals, plastics, coal handling, thermal power etc. They are also employed in various recycling plants to separate metal scrap from the clutter, in the most efficient manner.

Cross belt magnetic separators are easy to use, and can be suspended conveniently, either parallel or perpendicular to the material flow over the conveyor belts and feeders, through eye bolts. These magnetic separators automatically discard the tramp iron from the rest of the material, being carried over conveyor belts, vibratory feeders or inclined planes, and discharge it to a collection bin by the cleated belts.

Cross type magnetic separators are available with both permanent magnets and electromagnets, depending on their applications and requirements of the user. While electromagnetic separators use more power to operate, compared to permanent magnet separators, they also provide the advantage of the operation being turned off at any instance, when it becomes dangerous to keep the separator running. Besides, they don’t require maintenance frequently.

Different Models Of Plate Magnets

Plate magnets provide a dependable and economic solution of preventing metal contamination in the processing and manufacturing industry. Metal contamination is one of the commonly occurring problems that cannot only contaminate the products but also damage the machinery or equipment. Plate magnets are used in most of the industries with a ferroplate to prevent abrasion from metal contaminants. They are installed in pipes, chutes, ducts and suspended over conveyors to remove the tramp iron that can further hamper the machine performance and the product purity.

Different Models Of Plate Magnets

• Super power- It is one of the most popular units of all. It is specially designed to remove tramp iron from several heavy-duty applications. This two-inch model can exhibit very strong magnetic field. The tapered step help to remove the tramp iron 2-3 inches deep from the material flow quite easily.
• Maxi power- It is designed for extra heavy-duty applications. It has a magnetic field that can project into 3-4 inches of the material flow to remove both small and large pieces of tramp iron. It also has tapered step to hold out the products.
• Brute power- It is designed to project a magnetic field into 4-5 inches deep material flow. It is designed for extremely tough tramp iron separation in applications like wood chip processing and sugar cane processing.

Besides, the ones mentioned above, the other models of Plate Magnets are rare earth and superbrute. Established in 1969, Jupiter Magnetics is a Delhi based organization engaged in the manufacturing of Industrial Magnetic Separators and Equipment. It offers a range of products including Overband Magnetic Separators, Concentrator Magnetic Separators, Plate Magnets, Magnetic Drums, Magnetic Rollers, Rectangular Lifting Magnet, Unbalanced vibration motors, General Purpose Magnets, Circular Lifting Magnets and Rare Earth magnets, etc. Due to its quality products and unmatched service, it is counted amongst the leading Electromagnetic Separator Suppliers In India. For more details about it, you can log on to http://www.jupitermagnetics.com/.

Information On Plate Type Magnetic Separators

The first use of magnets to remove ferrous impurities in an industrial environment began in the 19th century, when Orange F Merwin developed a flat magnetic product to help farmers trap ferrous contaminants from grain. Today, different types of Magnetic Separators such as Plate Type Magnetic Separator and several others are used in a number of mining sectors, scientific labs and processing industries. The size and type of the device depend on the use and requirement.

What Is A Plate Type Magnetic Separator?

In a Plate Type Magnetic Separator, Plate Magnets are used at the bottom of an inclined chute or suspended above the material on a belt conveyor or stainless steel vibrator to separate ferrous contaminants and impurities from the rest of the material. Some of the higher end models are effective in removing relatively large ferrous materials such as nuts, bolts, staples and welding rod from a dry product flow. While there are rare earth models that do a much better job on very fine or weak magnetic contaminants. Plate Type Magnetic Separators are simple and economical to install and extremely efficient in removing pieces of tramp metal from a variety of objects.

Types Of Plate Type Magnetic Separators:

• Flush Face Magnets: When installed over the material flow, the powerful Flush Face Magnets are used to deliver continuous magnetic protection for downstream processing equipment by lifting ferrous contaminants.
• Rare Earth Spout Magnets: Rare Earth Spout Magnets are used for removing finer ferrous particles. Located in chutes, the rare earth spout magnets capture tiny magnetic iron in dry or wet product flow. They are manufactured in two different widths to match a chute.
• Flat Conveyor Plate Magnet: Ideal for wide conveyors, Flat Conveyor Plate Magnets come in different sizes and strengths to effectively remove tramp metal that has fallen on the conveyor.

With years of experience in supplying High Performance Magnetic Separators, Lifting Magnets, Vibrating Equipment, Magnetic Roll etc., Jupiter Magnetics brings forth a wide range of products for its clients. Due to their strong market network and technical excellence in this domain, Jupiter Magnetics has outshined other market players. For more information, log on to http://www.jupitermagnetics.com/.