Choosing A Best Magnetic Pulley

Magnetic Pulley is an arrangement that is generally attached with a conveyor belt. Magnetic Pulley is used for separating the magnetic impurities from a mixture to be used for further processes. As is evident from the name, a Magnetic Pulley consists of a magnet that attracts ferrous contaminants and discharges the remaining material, thus segregating the two.

Working Of Magnetic Pulley:
The magnetic separation process involves an arrangement that comprises of a Magnetic Pulley, conveyor belt and a motor. The material from which magnetic contaminants are to be removed is placed on the conveyor belt. The motor is used to set the conveyor belt into motion. The conveyor belt is strapped around the Magnetic Pulley so the motion of the belt causes the pulley to rotate. As the mixture reaches close to the Magnetic Pulley, the contaminants get attracted towards the pulley and form a separate heap. The remaining material can be further cleaned for industrial applications.

How To Choose A Magnetic Pulley?
You must be aware of the factors that can affect the performance of your Magnetic Pulley. Remembering the following guidelines will definitely serve your cause when you need a Magnetic Pulley.

Magnetic Intensity Of Magnetic Pulley:
The capacity of a Magnetic Pulley to attract the ferrous impurities is determined by the magnetic intensity of the magnet used in the pulley. You should keep in mind that a powerful magnet is always better as it can attract both light and bulky contaminants with equal ease. 

Easy Installation And Operation:
The Magnetic Pulley should be easy to install and operate. A common feature that a standardized Magnetic Pulley has is its auto-clean mechanism.

Premium Raw Material:
The Magnetic Pulley Manufacturers should be enquired about the raw material used to manufacture the Magnetic Pulley. The Magnetic Pulleys made of stainless steel are best in performance and have high durability. Stainless Steel Magnetic Pulleys show less signs of wear and tear and need low maintenance.

You can find various trustworthy Magnetic Pulley Manufacturers and Suppliers out there in the market. For detailed information regarding the pricing and specifications of Magnetic Pulleys, you may opt for an online search.  Online search enables you to have a comparative analysis in a convenient manner. It certainly saves a lot of time and efforts as well.

About Industrial Magnets And Their Uses

Owing to their property of attracting ferrous contents from a mixture, Industrial Magnets find a number of uses in various industries. From Computer Storage Disks to Conveyor Belts, Industrial Magnets are a suitable choice. Some of the prominent uses of Industrial Magnets are listed below.

Transportation & Lifting:
Powerful electromagnets are designed so as to facilitate the lifting and transportation of bulky magnetic objects. The ability of Industrial Magnets to attract and hold ferrous material with a tremendous strength makes them ideal for lifting purpose. For example, a bulky metallic pipe can be easily lifted and transported to the desired site with the help of Industrial Magnets. 

Magnetic Separation:
Magnets possess affinity for ferrous contents. This is the very principle behind magnetic separation. A mixture containing ferrous impurities can be fed into magnetic separators which attract the impurities and discharge the remaining material from the outlets. Thus, the mixture is free from unwanted impurities and can be put to practical use. Similarly, Industrial Magnets are employed in mining industry for iron mining.

Conveyor Belts:
Industrial Magnets are predominantly used for the detection of metallic presence. The conveyor belts in recycling units, for example use Industrial Magnets to segregate magnetic and non-magnetic materials. The items to be separated are placed on the conveyor belt and a magnet is used to detect and attract the magnetic material. In the same way, Industrial Magnets are used in food processing units to detect and remove any metallic impurity from the food products.

Magnetic Floor Sweepers:
Industrial Magnets are used in Magnet Floor Sweepers that are structured for quick and effective method to keep the floor free from various miniscule ferrous metal objects such as nails, tacks, nut and bolts.

Magnetic Storage Devices:
Industrial Magnets are used to prepare various magnetic storage devices that store data with the help of a magnetic field. Computer Storage Disks are the most common example of such Magnetic Storage Devices.

Magnetic Levitation Trains:
Magnetic Levitation Trains, commonly known as Maglev Trains virtually “float” with zero friction owing to the strong magnetic repulsion between the tracks and the powerful electromagnets installed beneath the trains. The above phenomenon enables these trains to attain very high speeds.

There is an unending list of uses of Industrial Magnets. Televisions, computer monitors, doorbells, phone ringers, etc., all employ Industrial Magnets in some form or the other.

Magnetic Separators Potential Devices In Industry

Magnetic Separators are devices that use magnetic force to segregate ferrous contents and other magnetic impurities from different types of materials. Magnetic Separators are widely used in a number of industries to separate ferrous objects from the products. During the extraction of iron from the ores such as hematite and limonite, high intensity Magnetic Separators are employed to separate iron from the non-magnetic contents.

Range Of Magnetic Separators:
There is a wide range of Magnetic Separators that includes:
·    Overband Magnetic Separators
·    Concentrator Magnetic Separators
·    Plate Magnets
·    Hump Magnets
·    Suspension Magnets
·    Magnetic Grids
·    Magnetic Drum Separators
·    Magnetic Pulleys

Working Of Magnetic Separators:
Magnetic Separators comprises high intensity magnets. These devices have a simple construction as well as operation. A Magnetic Separator consists of a hopper, a feeder, a rotating drum, an enclosure, splitters, a geared motor and outlets. The mixture from which ferrous content is to be separated is fed through the hopper into the Magnetic Separator. The high intensity magnets attract the magnetic content while the non-magnetic content is discharged from the outlet and forms a separate heap. 

Applications:
Apart from mining industry, Magnetic Separators find application in various other industries. Magnetic separators are predominantly used in purifying various materials by removing the harmful magnetic impurities present in them. For this very purpose, Magnetic Separators are a necessary requirement in thermal power stations, fertilizers, plastic, chemicals, recycling and cement industry.

Besides, Magnetic Separators are used in food industry, paper production industry and manufacturing sector. Further, Magnetic Separators are also used in various laboratories for research and development purposes. The Magnetic Separators are very effective in separating all kind of magnetic impurities irrespective of the size. However, for heavier magnetic content, the Magnetic Separator should have high intensity magnets to attract them.

Desired Properties:
For efficient functioning, a Magnetic Separator should:
·    Be sturdy
·    Be resistant to temperature variations
·    Be corrosion resistant
·    Have high intensity magnets
·    Be dimensionally accurate

Magnetic Separators are a prerequisite for a large number of industrial processes. Care should be taken for their maintenance as well. Since Magnetic Separators are prone to surface wear and tear, they should be periodically lubricated with oil or grease. This ensures their longer life and high performance.

Do You Know How To Classify Magnetic Separator?

The Magnetic Separator is a device that is used in varied industries to separate materials from metal objects. The Magnetic Separator is mainly required to remove iron and likewise objects from ores. The forces utilized for the functionality of Magnetic Separator are magnetic force as well as machine force. There are different types of Magnetic Separators such as Wet Magnetic Separator. Wet Magnetic Separator is extensively used to remove different types of delicate magnetic minerals. The minerals such as tantalum-niobium, manganese, limonite, wolframite, hematite, etc., can easily be separated by Wet Magnetic Separator. Besides, there are a number of Industrial Magnetic Separators classified on the basis of their structure and application.


Types Of Magnetic Separators:

As mentioned earlier, Magnetic Separators can be used to separate different types of metal objects from unlike materials. The extensively used Industrial Magnetic Separators are:

• Suspension Magnets
• Concentrator Magnetic Separators
• Magnetic Coolant Filters
• Magnetic Grids
• Over band Magnetic Separators
• Magnetic Ferrous Traps
• Hump Magnets
• Magnetic Drum Separators
• Plate Magnets
• Coolant Magnetic Separator
• Magnetic Pulleys

Why Magnetic Separators?

• Magnetic Separator has high-quality magnetic intensity. The magnetic intensity of Magnetic Separators enables them to accurately implement the separation process.
• The specially designed Coolant Magnetic Separator is beneficial to remove ferrous metals from the machine tool coolants.
• Magnetic Separator is the best tool to separate different types of metal objects that too without consuming extra energy.
• Apart from being energy efficient, Magnetic Separator consumes very less time to separate very rigid metal objects.

Industries In Which Magnetic Separators Are Required:

Depending upon the nature of products from which metals have to be separated, different types of Magnetic Separators can be used. The Magnetic Separators have significant metal separation applications in following industry segments:

• Cement Plants
• Sugar Mills
• Coal Industry
• Sponge iron plants Industry
• Glass Industry
• Chemical Industry
• Mining Industry
• Food processing Industry
• Pulp & paper mills
• Manufacturing and recycling Industry
• Scientific labs

Magnetic Separators are paramount when it comes to separate materials in an efficient way. It is equally significant that right type of Magnetic Separator is utilized. Buyers must ensure that they only purchase the most suitable Separator variety that too from the reputed Magnetic Separator Manufacturers only.

Plate Magnets, Vital For Manufacturing

Plate Magnets separate ferrous materials from free-flowing materials such as sugar, plastic, flour, gravel, corn, etc. Plate Magnets are vital for a number of manufacturing units as they remove tiny metal parts that get mixed in the products during manufacturing or processing. Without Plate Magnets, different types of products may remain contaminated. Depending upon the nature of products from which the metals are to be separated, different types of Plate Magnets can be used.

The Extensively Used Plate Magnets Are:

• Flush Face
• Exposed Pole
• Flat Conveyor Plate Magnets

Need Of Plate Magnets:
While manufacturing products, there is always a possibility that the tiny metal parts of the machinery might loosen up and may get mixed in the products. This is where the role of Plate Magnets comes into play. Plate Magnets remove ferrous metals from the products. Plate Magnets are vital to ensure that the finished products are free from any sort of metallic contaminants. Plate Magnets find a number of metal separation applications in a number of industries such as:

• Food and beverage processing industry
• Chemical industry
• Plastic industry
• Manufacturing industry

    
About The Plate Magnets:

• To separate metal objects that may be found in chemicals, liquids, processed food products and other such products; Plate Magnets are placed over the conveyors.
• Plate Magnets are utilized to remove different types of ferrous metals from materials such as plastic, rice, sugar, etc.
• In case, conveyors break into pieces, Plate Magnets prevent the materials from getting contaminated.
• Plate Magnets are especially designed to remove trek iron and likewise metal objects when the items are produced in bulk quantity.
• Given their sophisticated design, Plate Magnets are beneficial in cleansing any kind of metallic contamination from products.
• By removing lumpy and rigid metal objects, the Plate Magnets ensure quality of the product and thus keep its brand reputation intact.

Plate Magnets are thus important for metal separation procedures in a number of industries. To Buy Plate Magnets, one can always choose the online medium that ensures convenience. Prominent Plate Magnets Suppliers can be contacted online to avail different types of Plate Magnetic Separators.

Who Uses Magnetic Sweepers?

Magnet Sweepers are mostly used by construction companies in order to ensure safety and cleanliness around the construction site. It mainly removes metal objects which often cause injuries at construction sites. It is proved to be a very useful tool as it makes a very laborious job easy.

Magnetic sweepers are the most effective as well as time saving equipment. Earlier laborers were specially employed to look around each and every corner and pick up the metal objects. It used to be very time consuming but not very effective. Some of these wastes can be very small in size and they do not come to notice easily. It was very difficult to remove them. These small parts used to cause injuries in construction site. Magnetic sweepers came as a big relief to construction companies. This device can do 20 men’s job alone and in much lesser time. The basic nature of any magnet is to attract metals; it can pull out any material regardless of its size, and ensure full cleaning. Even the smallest of metal particles cannot escape. Therefore, it is very popular with construction companies.

People involved in roof construction business are also benefited by Magnetic Floor Sweepers or magnetic brooms. Lots of nails are used in constructing a roof; these might fall into the home owner’s ground. It can be avoided by using magnetic broom. Magnetic sweepers are also used to keep the roads free from material debris. It is very important in order to maintain road safety.

There are different types of sweepers available. This broom like ordinary brooms has a long stick made of steel or aluminum. Magnetic strips are attached in its base to attract any lost metal waste and metal objects from the ground. Some brooms have wheels attached to its sides for easy handling. They are most useful in cleaning grass. Construction and roof making companies have brooms of various sizes. The width of the sweeper magnet can be within 10 to 36 inches. It can be operated manually. Big sweepers with hydraulic controls are mostly used for cleaning roads. In such type of sweepers height of magnet can be adjusted according to the surface.

It is necessary to maintain a clean risk-free working environment. The safety of the employees should always come first. Magnetic sweeper can be considered as the most effective way to achieve it.

Magnetic Separators With Its Best Uses

Magnetic separators are used to abolish unnecessary particles in product manufacturing. Initially, they were introduced as farm equipment in 1940. Their basic job was to remove metals from grains. The first magnetic separator was designed by Orange F. Merwin. Gradually, its use expanded and it started gaining popularity among various industries. Now, it has become a very important device for industries.

With the increase in its use, its design has also changed. Magnetic separator is no longer just a plate. It is safer as it does not involve the risk of catching fire anymore. It has been modified for utilization in large scale. Magnetic plates are used in chutes, pipes, and ducts of manufacturing facility. It can be either permanently attached to the machine or can be hanged inside it. The fixed ones are difficult to clean. A magnetic separator has many parts like hopper, a feeder, rotating drum, enclosure, geared motor, splitters and outlets. In case of fixed ones, first the material from the hopper goes to the rotating drum at a controlled rate where magnetic particles are pulled out and after that the rest move ahead. The splitter divides the particles into the outlet. If the magnetic separator is hung above the goods manufacturing machine the materials flow over the plate while it pulls out the unwanted things.

The main task of a magnetic separator is to remove all the metallic particles and ensure product purity. The product manufacturing involves many processes and some processes involve chemicals or other harmful materials too. It is necessary to remove them before using further. Plate magnets pull out all the harmful objects.

Generally permanent magnets are used in this device. These magnets vary in magnetic properties. Depending on the usage, this device is available in different size and type. There are few things one should know in order to choose the right device.

1. To know how to run the machine properly.
2. Physical property of the device.
3. To understand the environment properly where device is going to be installed.

Magnetic separators are being used in mining industries, food processing, paper mills etc.
Their main job is to pull out mainly the tramp metal. It is important as these materials can cause harm to consumer’s health. It also protects the machine from damage. Proper maintenance of the device is very necessary to gain optimum result.

Plate Magnets Critical For Purity In Manufacturing And Processing:

Plate Magnets are used in manufacturing and processing industry in order to remove metallic particles from the manufactured products. It is very important as the quality of the product depends on it. These plat magnets play a vital role. Different varieties of magnets are used in different industries depending upon the requirements. These magnets vary in their magnetic properties.

Processing industry mainly refers to food processing industry. In this industry, the processing involves methods and techniques to preserve raw food material so that it can be consumed later. In simple terms, it is called packaged food industry. It is an industry that requires 100 percent product purity. The manufacturers have to make sure that there is nothing harmful in the product before it goes to consumer’s mouth. We all depend on these manufacturers for food, and we take their food with the trust that it does not contain any harmful object, as a small negligence can be proved as dangerous.

Plate magnet is the device that makes sure that processed foods are catering to the customers’ concerns. It ensures that each and every extra particle has been pulled out. Since, food processing industry is considered to be the most sensitive, it requires higher capacity magnets. Therefore, the rare earth magnets like neodymium are used in this particular industry. It is 5 times stronger than other magnets. They create a magnetic field so strong that it can remove a small particle safely from liquid or dry goods.

Pharmaceutical product manufacturing industry is another industry, which requires 100 percent product purity. Neodymium magnets are used here too. Plate magnets are also used in other manufacturing industries. Generally, permanent magnets are used for different industrial applications. However, these permanent magnets are not completely permanent in nature. Their magnetic properties last for 10 years and after that it needs to be replaced. Post separation of metallic particles is also a very important process to prevent recontamination. In order to do so, a ferroplate is added to magnetic fields. It also prevents the magnetic plate from scratches.

It is the prime concern of every manufacturing company to produce consumer-friendly product. Government also pays special attention to certain safety guidelines that has to be followed by these companies. Some laws too have been made for proper implementation of these guidelines. Installing plate magnets can be considered as one of these guidelines.